Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation

The furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the...

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Main Authors: Milena Henke, Barbara Lis, Tomasz Krystofiak
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/23/4550
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author Milena Henke
Barbara Lis
Tomasz Krystofiak
author_facet Milena Henke
Barbara Lis
Tomasz Krystofiak
author_sort Milena Henke
collection DOAJ
description The furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the finishing line affect the resistance of coatings on furniture elements made of honeycomb boards was the main goal of the study. With the use of a digital microscope, the roughness of two different types of HDF was tested. On the industrial UV LED+Hg finishing line, 198 different surface coating variations were produced by applying five or six layers of varnish applied, ranging from 3 to 30 g/m<sup>2</sup> and hardening them with various surface power densities. On the basis of statistical tests, the influence of individual factors on abrasion, impact, and scratch resistance was determined. The nanointendence test of the coatings was used to measure the hardness and elasticity modulus. The coloring caused by coffee traces was checked using a colorimeter. The findings confirm the conception that LED+Hg lamp modules can replace mercury and gallium-doped mercury lamps.
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spelling doaj.art-59de355b69204398a60d3dadb6039fc12023-12-08T15:24:22ZengMDPI AGPolymers2073-43602023-11-011523455010.3390/polym15234550Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED RadiationMilena Henke0Barbara Lis1Tomasz Krystofiak2Department of Wood Science and Thermal Techniques, Faculty of Forestry and Wood Technology, Poznan University of Life Sciences, Wojska Polskiego 28, 60-627 Poznan, PolandDepartment of Wood Science and Thermal Techniques, Faculty of Forestry and Wood Technology, Poznan University of Life Sciences, Wojska Polskiego 28, 60-627 Poznan, PolandDepartment of Wood Science and Thermal Techniques, Faculty of Forestry and Wood Technology, Poznan University of Life Sciences, Wojska Polskiego 28, 60-627 Poznan, PolandThe furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the finishing line affect the resistance of coatings on furniture elements made of honeycomb boards was the main goal of the study. With the use of a digital microscope, the roughness of two different types of HDF was tested. On the industrial UV LED+Hg finishing line, 198 different surface coating variations were produced by applying five or six layers of varnish applied, ranging from 3 to 30 g/m<sup>2</sup> and hardening them with various surface power densities. On the basis of statistical tests, the influence of individual factors on abrasion, impact, and scratch resistance was determined. The nanointendence test of the coatings was used to measure the hardness and elasticity modulus. The coloring caused by coffee traces was checked using a colorimeter. The findings confirm the conception that LED+Hg lamp modules can replace mercury and gallium-doped mercury lamps.https://www.mdpi.com/2073-4360/15/23/4550UV lacquer systemLED radiatorshoneycomb sandwich boardhigh-density fiberboardnanoindentationscratching
spellingShingle Milena Henke
Barbara Lis
Tomasz Krystofiak
Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
Polymers
UV lacquer system
LED radiators
honeycomb sandwich board
high-density fiberboard
nanoindentation
scratching
title Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
title_full Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
title_fullStr Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
title_full_unstemmed Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
title_short Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation
title_sort mechanical and chemical resistance of uv coating systems prepared under industrial conditions using led radiation
topic UV lacquer system
LED radiators
honeycomb sandwich board
high-density fiberboard
nanoindentation
scratching
url https://www.mdpi.com/2073-4360/15/23/4550
work_keys_str_mv AT milenahenke mechanicalandchemicalresistanceofuvcoatingsystemspreparedunderindustrialconditionsusingledradiation
AT barbaralis mechanicalandchemicalresistanceofuvcoatingsystemspreparedunderindustrialconditionsusingledradiation
AT tomaszkrystofiak mechanicalandchemicalresistanceofuvcoatingsystemspreparedunderindustrialconditionsusingledradiation