Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker

To improve the performance of an ice bucket, the data obtained using a mathematical model of the ice-making process are compared with the experimental data using the system parameters of the tested flake ice producer. Three concepts—the ice-layer drying time ratio (Kdry), deicing time ratio (Kdei),...

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Main Authors: Zhili Sun, Xiaobao Chen, Yongan Yang, Yufeng Gao, Tong Ren, Yi′an Wang, Hailing Fu, Jieling Zhang, Sicong Hou, Feng Jiao, Di Liang, Jintao Li
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X22006852
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author Zhili Sun
Xiaobao Chen
Yongan Yang
Yufeng Gao
Tong Ren
Yi′an Wang
Hailing Fu
Jieling Zhang
Sicong Hou
Feng Jiao
Di Liang
Jintao Li
author_facet Zhili Sun
Xiaobao Chen
Yongan Yang
Yufeng Gao
Tong Ren
Yi′an Wang
Hailing Fu
Jieling Zhang
Sicong Hou
Feng Jiao
Di Liang
Jintao Li
author_sort Zhili Sun
collection DOAJ
description To improve the performance of an ice bucket, the data obtained using a mathematical model of the ice-making process are compared with the experimental data using the system parameters of the tested flake ice producer. Three concepts—the ice-layer drying time ratio (Kdry), deicing time ratio (Kdei), and water-distribution icing ratio (b)—are introduced as theoretical and data support for improving the structure of the water-distribution pan of the ice bucket and setting a reasonable amount of water distribution. Based on the structure of the water-distribution pan, an area model of the ice bucket is developed for improving the ice-bucket area. The results revealed that when the ice-making period of the tested flake ice maker is 20–40 s and the average temperature of the ice layer is regulated to −3°C, the Kdry exceeds 0.02–0.06. When the ice-making period is 20–40 s and the minimum ice-layer thickness is set to 0.5 mm, the Kdry is less than 0.32–0.53. The ice-layer thickness can reach 98%–99% of the maximum ice-layer thickness when the b is 3.8–5.6. The obtained Kdry, Kdei, and b can be used to optimize the structure of the water-distribution pans, amounts of water distribution, and ice-making bucket performances of other flake ice makers.
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spelling doaj.art-5a22efc74cc145bfa16576e9e0436d082022-12-22T03:30:12ZengElsevierCase Studies in Thermal Engineering2214-157X2022-11-0139102449Theoretical analysis and experimental study on the performance of ice buckets in a flake ice makerZhili Sun0Xiaobao Chen1Yongan Yang2Yufeng Gao3Tong Ren4Yi′an Wang5Hailing Fu6Jieling Zhang7Sicong Hou8Feng Jiao9Di Liang10Jintao Li11Tianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, China; Corresponding author.Tianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaShenzhen Viking Ice and Snow Technology Co., Ltd, Shenzhen, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTianjin Key Laboratory of Refrigeration Technology, Tianjin University of Commerce, Tianjin, ChinaTo improve the performance of an ice bucket, the data obtained using a mathematical model of the ice-making process are compared with the experimental data using the system parameters of the tested flake ice producer. Three concepts—the ice-layer drying time ratio (Kdry), deicing time ratio (Kdei), and water-distribution icing ratio (b)—are introduced as theoretical and data support for improving the structure of the water-distribution pan of the ice bucket and setting a reasonable amount of water distribution. Based on the structure of the water-distribution pan, an area model of the ice bucket is developed for improving the ice-bucket area. The results revealed that when the ice-making period of the tested flake ice maker is 20–40 s and the average temperature of the ice layer is regulated to −3°C, the Kdry exceeds 0.02–0.06. When the ice-making period is 20–40 s and the minimum ice-layer thickness is set to 0.5 mm, the Kdry is less than 0.32–0.53. The ice-layer thickness can reach 98%–99% of the maximum ice-layer thickness when the b is 3.8–5.6. The obtained Kdry, Kdei, and b can be used to optimize the structure of the water-distribution pans, amounts of water distribution, and ice-making bucket performances of other flake ice makers.http://www.sciencedirect.com/science/article/pii/S2214157X22006852Flake ice makerIce bucketWater-distribution panIce-layer temperatureIce-layer thickness
spellingShingle Zhili Sun
Xiaobao Chen
Yongan Yang
Yufeng Gao
Tong Ren
Yi′an Wang
Hailing Fu
Jieling Zhang
Sicong Hou
Feng Jiao
Di Liang
Jintao Li
Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
Case Studies in Thermal Engineering
Flake ice maker
Ice bucket
Water-distribution pan
Ice-layer temperature
Ice-layer thickness
title Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
title_full Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
title_fullStr Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
title_full_unstemmed Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
title_short Theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
title_sort theoretical analysis and experimental study on the performance of ice buckets in a flake ice maker
topic Flake ice maker
Ice bucket
Water-distribution pan
Ice-layer temperature
Ice-layer thickness
url http://www.sciencedirect.com/science/article/pii/S2214157X22006852
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