Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation

A novel method for the preparation of Ni-Cu oxide catalysts—deposition on stainless steel meshes using hollow cathode plasma jet sputtering—was studied. This method allows the preparation of thin oxide films. Consequently, the whole volume of the active phase is readily accessible for the reactants...

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Main Authors: Květa Jirátová, Petr Soukal, Anna Kapran, Timur Babii, Jana Balabánová, Martin Koštejn, Martin Čada, Jaroslav Maixner, Pavel Topka, Zdeněk Hubička, František Kovanda
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Catalysts
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Online Access:https://www.mdpi.com/2073-4344/13/3/595
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author Květa Jirátová
Petr Soukal
Anna Kapran
Timur Babii
Jana Balabánová
Martin Koštejn
Martin Čada
Jaroslav Maixner
Pavel Topka
Zdeněk Hubička
František Kovanda
author_facet Květa Jirátová
Petr Soukal
Anna Kapran
Timur Babii
Jana Balabánová
Martin Koštejn
Martin Čada
Jaroslav Maixner
Pavel Topka
Zdeněk Hubička
František Kovanda
author_sort Květa Jirátová
collection DOAJ
description A novel method for the preparation of Ni-Cu oxide catalysts—deposition on stainless steel meshes using hollow cathode plasma jet sputtering—was studied. This method allows the preparation of thin oxide films. Consequently, the whole volume of the active phase is readily accessible for the reactants and can be employed in the catalytic reaction due to the negligible effect of internal diffusion. As a result, the activity of our sputtered catalyst was seven times higher in ethanol oxidation and 61 times higher in toluene oxidation than that of the corresponding granular catalyst. Moreover, due to stainless steel meshes used as a catalyst support, the pressure drop across the catalyst bed was lower. Finally, the catalytic activity of the sputtered Ni-Cu oxide catalyst with Ni:Cu molar ratio of 1:1 in ethanol oxidation was 1.7 times higher than that of the commercial EnviCat<sup>®</sup> VOC-1544 catalyst, while the amount of the active phase in the catalyst bed was 139 times lower. The outstanding performance of the Ni<sub>0.5</sub>Cu<sub>0.5</sub> catalyst was ascribed to the synergistic effect between the copper and nickel components.
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spelling doaj.art-5a23ad186af24b509559327141dc1d8a2023-11-17T10:11:40ZengMDPI AGCatalysts2073-43442023-03-0113359510.3390/catal13030595Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC OxidationKvěta Jirátová0Petr Soukal1Anna Kapran2Timur Babii3Jana Balabánová4Martin Koštejn5Martin Čada6Jaroslav Maixner7Pavel Topka8Zdeněk Hubička9František Kovanda10Institute of Chemical Process Fundamentals of the Czech Academy of Sciences, Rozvojová 135, 165 02 Prague, Czech RepublicInstitute of Physics of the Czech Academy of Sciences, Na Slovance 2, 182 21 Prague, Czech RepublicInstitute of Physics of the Czech Academy of Sciences, Na Slovance 2, 182 21 Prague, Czech RepublicDepartment of Solid State Chemistry, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague, Czech RepublicInstitute of Chemical Process Fundamentals of the Czech Academy of Sciences, Rozvojová 135, 165 02 Prague, Czech RepublicInstitute of Chemical Process Fundamentals of the Czech Academy of Sciences, Rozvojová 135, 165 02 Prague, Czech RepublicInstitute of Physics of the Czech Academy of Sciences, Na Slovance 2, 182 21 Prague, Czech RepublicCentral Laboratories, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague, Czech RepublicInstitute of Chemical Process Fundamentals of the Czech Academy of Sciences, Rozvojová 135, 165 02 Prague, Czech RepublicInstitute of Physics of the Czech Academy of Sciences, Na Slovance 2, 182 21 Prague, Czech RepublicDepartment of Solid State Chemistry, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague, Czech RepublicA novel method for the preparation of Ni-Cu oxide catalysts—deposition on stainless steel meshes using hollow cathode plasma jet sputtering—was studied. This method allows the preparation of thin oxide films. Consequently, the whole volume of the active phase is readily accessible for the reactants and can be employed in the catalytic reaction due to the negligible effect of internal diffusion. As a result, the activity of our sputtered catalyst was seven times higher in ethanol oxidation and 61 times higher in toluene oxidation than that of the corresponding granular catalyst. Moreover, due to stainless steel meshes used as a catalyst support, the pressure drop across the catalyst bed was lower. Finally, the catalytic activity of the sputtered Ni-Cu oxide catalyst with Ni:Cu molar ratio of 1:1 in ethanol oxidation was 1.7 times higher than that of the commercial EnviCat<sup>®</sup> VOC-1544 catalyst, while the amount of the active phase in the catalyst bed was 139 times lower. The outstanding performance of the Ni<sub>0.5</sub>Cu<sub>0.5</sub> catalyst was ascribed to the synergistic effect between the copper and nickel components.https://www.mdpi.com/2073-4344/13/3/595plasma jet sputteringthin filmnickel-copper oxidesstainless steel meshesVOC oxidation
spellingShingle Květa Jirátová
Petr Soukal
Anna Kapran
Timur Babii
Jana Balabánová
Martin Koštejn
Martin Čada
Jaroslav Maixner
Pavel Topka
Zdeněk Hubička
František Kovanda
Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
Catalysts
plasma jet sputtering
thin film
nickel-copper oxides
stainless steel meshes
VOC oxidation
title Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
title_full Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
title_fullStr Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
title_full_unstemmed Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
title_short Nickel-Copper Oxide Catalysts Deposited on Stainless Steel Meshes by Plasma Jet Sputtering: Comparison with Granular Analogues and Synergistic Effect in VOC Oxidation
title_sort nickel copper oxide catalysts deposited on stainless steel meshes by plasma jet sputtering comparison with granular analogues and synergistic effect in voc oxidation
topic plasma jet sputtering
thin film
nickel-copper oxides
stainless steel meshes
VOC oxidation
url https://www.mdpi.com/2073-4344/13/3/595
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