Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
Glycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chroma...
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MDPI AG
2023-01-01
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Online Access: | https://www.mdpi.com/2073-4360/15/3/687 |
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author | Saqib Javed Jonas Fisse Dieter Vogt |
author_facet | Saqib Javed Jonas Fisse Dieter Vogt |
author_sort | Saqib Javed |
collection | DOAJ |
description | Glycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chromatography-mass spectrometry (GCMS), Nuclear Magnetic Resonance (NMR) Spectroscopy, melting point, and Differential Scanning Calorimetry (DSC). It was shown, not surprisingly, that PET conversion increases with the glycolysis temperature. At a fixed temperature of 190 °C, the response surface methodology (RSM) based on the Box-Behnken design was applied. Four independent factors, namely the molar ratio of PET: MeONa (50–150), the molar ratio of ethylene glycol to PET (EG: PET) (3–7), the reaction time (2–6 h), and the particle size (0.25–1 mm) were studied. Based on the experimental results, regression models as a function of significant process factors were obtained and evaluated by analysis of variance (ANOVA), to predict the depolymerization performance of MeONa in terms of PET conversion. Coefficient of determination, R<sup>2</sup> of 95% indicated the adequacy for predicted model. Afterward, the regression model was validated and optimized within the design space with a prediction of 87% PET conversion at the optimum conditions demonstrating a deviation of less than 5% from predicted response. A van ‘t Hoff plot confirmed the endothermic nature of the depolymerization reaction. The ceiling temperature (<i>T<sub>C</sub></i> = 160 °C) was calculated from Gibbs’ free energy. A kinetic study for the depolymerization reaction was performed and the activation energy for MeONa was estimated from the Arrhenius plot (<i>E<sub>A</sub></i> = 130 kJ/mol). The catalytic depolymerization efficiency of MeONa was compared under similar conditions with widely studied zinc acetate and cobalt acetate. This study shows that MeONa’s performance, as a glycolysis catalyst is promising; in addition, it is much cheaper and environmentally more benign than heavy metal salts. These findings make a valuable contribution towards the chemical recycling of post-consumer PET waste to meet future recycling demands of a circular economy. |
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spelling | doaj.art-5a25abd2b5f741bc81111cfa36590aa22023-11-16T17:49:07ZengMDPI AGPolymers2073-43602023-01-0115368710.3390/polym15030687Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium MethoxideSaqib Javed0Jonas Fisse1Dieter Vogt2Laboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyLaboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyLaboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyGlycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chromatography-mass spectrometry (GCMS), Nuclear Magnetic Resonance (NMR) Spectroscopy, melting point, and Differential Scanning Calorimetry (DSC). It was shown, not surprisingly, that PET conversion increases with the glycolysis temperature. At a fixed temperature of 190 °C, the response surface methodology (RSM) based on the Box-Behnken design was applied. Four independent factors, namely the molar ratio of PET: MeONa (50–150), the molar ratio of ethylene glycol to PET (EG: PET) (3–7), the reaction time (2–6 h), and the particle size (0.25–1 mm) were studied. Based on the experimental results, regression models as a function of significant process factors were obtained and evaluated by analysis of variance (ANOVA), to predict the depolymerization performance of MeONa in terms of PET conversion. Coefficient of determination, R<sup>2</sup> of 95% indicated the adequacy for predicted model. Afterward, the regression model was validated and optimized within the design space with a prediction of 87% PET conversion at the optimum conditions demonstrating a deviation of less than 5% from predicted response. A van ‘t Hoff plot confirmed the endothermic nature of the depolymerization reaction. The ceiling temperature (<i>T<sub>C</sub></i> = 160 °C) was calculated from Gibbs’ free energy. A kinetic study for the depolymerization reaction was performed and the activation energy for MeONa was estimated from the Arrhenius plot (<i>E<sub>A</sub></i> = 130 kJ/mol). The catalytic depolymerization efficiency of MeONa was compared under similar conditions with widely studied zinc acetate and cobalt acetate. This study shows that MeONa’s performance, as a glycolysis catalyst is promising; in addition, it is much cheaper and environmentally more benign than heavy metal salts. These findings make a valuable contribution towards the chemical recycling of post-consumer PET waste to meet future recycling demands of a circular economy.https://www.mdpi.com/2073-4360/15/3/687chemical recyclingPET wastesodium methoxideresponse surface methodologythermodynamic and kinetic evaluationdepolymerization reaction |
spellingShingle | Saqib Javed Jonas Fisse Dieter Vogt Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide Polymers chemical recycling PET waste sodium methoxide response surface methodology thermodynamic and kinetic evaluation depolymerization reaction |
title | Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide |
title_full | Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide |
title_fullStr | Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide |
title_full_unstemmed | Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide |
title_short | Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide |
title_sort | optimization and kinetic evaluation for glycolytic depolymerization of post consumer pet waste with sodium methoxide |
topic | chemical recycling PET waste sodium methoxide response surface methodology thermodynamic and kinetic evaluation depolymerization reaction |
url | https://www.mdpi.com/2073-4360/15/3/687 |
work_keys_str_mv | AT saqibjaved optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide AT jonasfisse optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide AT dietervogt optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide |