Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide

Glycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chroma...

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Main Authors: Saqib Javed, Jonas Fisse, Dieter Vogt
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/3/687
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author Saqib Javed
Jonas Fisse
Dieter Vogt
author_facet Saqib Javed
Jonas Fisse
Dieter Vogt
author_sort Saqib Javed
collection DOAJ
description Glycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chromatography-mass spectrometry (GCMS), Nuclear Magnetic Resonance (NMR) Spectroscopy, melting point, and Differential Scanning Calorimetry (DSC). It was shown, not surprisingly, that PET conversion increases with the glycolysis temperature. At a fixed temperature of 190 °C, the response surface methodology (RSM) based on the Box-Behnken design was applied. Four independent factors, namely the molar ratio of PET: MeONa (50–150), the molar ratio of ethylene glycol to PET (EG: PET) (3–7), the reaction time (2–6 h), and the particle size (0.25–1 mm) were studied. Based on the experimental results, regression models as a function of significant process factors were obtained and evaluated by analysis of variance (ANOVA), to predict the depolymerization performance of MeONa in terms of PET conversion. Coefficient of determination, R<sup>2</sup> of 95% indicated the adequacy for predicted model. Afterward, the regression model was validated and optimized within the design space with a prediction of 87% PET conversion at the optimum conditions demonstrating a deviation of less than 5% from predicted response. A van ‘t Hoff plot confirmed the endothermic nature of the depolymerization reaction. The ceiling temperature (<i>T<sub>C</sub></i> = 160 °C) was calculated from Gibbs’ free energy. A kinetic study for the depolymerization reaction was performed and the activation energy for MeONa was estimated from the Arrhenius plot (<i>E<sub>A</sub></i> = 130 kJ/mol). The catalytic depolymerization efficiency of MeONa was compared under similar conditions with widely studied zinc acetate and cobalt acetate. This study shows that MeONa’s performance, as a glycolysis catalyst is promising; in addition, it is much cheaper and environmentally more benign than heavy metal salts. These findings make a valuable contribution towards the chemical recycling of post-consumer PET waste to meet future recycling demands of a circular economy.
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spelling doaj.art-5a25abd2b5f741bc81111cfa36590aa22023-11-16T17:49:07ZengMDPI AGPolymers2073-43602023-01-0115368710.3390/polym15030687Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium MethoxideSaqib Javed0Jonas Fisse1Dieter Vogt2Laboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyLaboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyLaboratory of Industrial Chemistry, Department of Biochemical and Chemical Engineering, TU Dortmund University, Emil-Figge-Straße 66, 44227 Dortmund, GermanyGlycolysis of post-consumer polyethylene terephthalate (PET) waste is a promising chemical recycling technique, back to the monomer, bis(2-hydroxyethyl) terephthalate (BHET). This work presents sodium methoxide (MeONa) as a low-cost catalyst for this purpose. BHET product was confirmed by gas chromatography-mass spectrometry (GCMS), Nuclear Magnetic Resonance (NMR) Spectroscopy, melting point, and Differential Scanning Calorimetry (DSC). It was shown, not surprisingly, that PET conversion increases with the glycolysis temperature. At a fixed temperature of 190 °C, the response surface methodology (RSM) based on the Box-Behnken design was applied. Four independent factors, namely the molar ratio of PET: MeONa (50–150), the molar ratio of ethylene glycol to PET (EG: PET) (3–7), the reaction time (2–6 h), and the particle size (0.25–1 mm) were studied. Based on the experimental results, regression models as a function of significant process factors were obtained and evaluated by analysis of variance (ANOVA), to predict the depolymerization performance of MeONa in terms of PET conversion. Coefficient of determination, R<sup>2</sup> of 95% indicated the adequacy for predicted model. Afterward, the regression model was validated and optimized within the design space with a prediction of 87% PET conversion at the optimum conditions demonstrating a deviation of less than 5% from predicted response. A van ‘t Hoff plot confirmed the endothermic nature of the depolymerization reaction. The ceiling temperature (<i>T<sub>C</sub></i> = 160 °C) was calculated from Gibbs’ free energy. A kinetic study for the depolymerization reaction was performed and the activation energy for MeONa was estimated from the Arrhenius plot (<i>E<sub>A</sub></i> = 130 kJ/mol). The catalytic depolymerization efficiency of MeONa was compared under similar conditions with widely studied zinc acetate and cobalt acetate. This study shows that MeONa’s performance, as a glycolysis catalyst is promising; in addition, it is much cheaper and environmentally more benign than heavy metal salts. These findings make a valuable contribution towards the chemical recycling of post-consumer PET waste to meet future recycling demands of a circular economy.https://www.mdpi.com/2073-4360/15/3/687chemical recyclingPET wastesodium methoxideresponse surface methodologythermodynamic and kinetic evaluationdepolymerization reaction
spellingShingle Saqib Javed
Jonas Fisse
Dieter Vogt
Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
Polymers
chemical recycling
PET waste
sodium methoxide
response surface methodology
thermodynamic and kinetic evaluation
depolymerization reaction
title Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
title_full Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
title_fullStr Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
title_full_unstemmed Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
title_short Optimization and Kinetic Evaluation for Glycolytic Depolymerization of Post-Consumer PET Waste with Sodium Methoxide
title_sort optimization and kinetic evaluation for glycolytic depolymerization of post consumer pet waste with sodium methoxide
topic chemical recycling
PET waste
sodium methoxide
response surface methodology
thermodynamic and kinetic evaluation
depolymerization reaction
url https://www.mdpi.com/2073-4360/15/3/687
work_keys_str_mv AT saqibjaved optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide
AT jonasfisse optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide
AT dietervogt optimizationandkineticevaluationforglycolyticdepolymerizationofpostconsumerpetwastewithsodiummethoxide