Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration

Flow spinning process is beneficial to realizing the integral forming of the ribbed members, but the height of the inner rib that can be formed is limited. Therefore, an ultrasonic assisted method was introduced into the flow spinning process to increase the height of the inner rib. Uniaxial tensile...

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Main Author: LI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui
Format: Article
Language:zho
Published: Editorial Office of Journal of Shanghai Jiao Tong University 2021-04-01
Series:Shanghai Jiaotong Daxue xuebao
Subjects:
Online Access:http://xuebao.sjtu.edu.cn/article/2021/1006-2467/1006-2467-55-4-394.shtml
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author LI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui
author_facet LI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui
author_sort LI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui
collection DOAJ
description Flow spinning process is beneficial to realizing the integral forming of the ribbed members, but the height of the inner rib that can be formed is limited. Therefore, an ultrasonic assisted method was introduced into the flow spinning process to increase the height of the inner rib. Uniaxial tensile and compression tests with ultrasonic vibration were conducted to establish the hardening equation of the 2219-O aluminum alloy considering the acoustic softening effect. The friction reduction effect after ultrasonic loading was analyzed. A simulation model of aluminum alloy ribbed member spinning with ultrasonic vibration was established using the Abaqus software. The simulation results show that the ultrasonic vibration can reduce the deformation resistance of the material, improve the material flow of the ribs in different directions, guide the material flowing into the rib grooves, and thereby improve the filling height of the ribs. When the amplitude reaches 12μm, the rib height can be increased by 1/3.
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spelling doaj.art-5a49fe932c6c41b9b7e9b8be0d9600b52022-12-21T18:38:22ZzhoEditorial Office of Journal of Shanghai Jiao Tong UniversityShanghai Jiaotong Daxue xuebao1006-24672021-04-0155439440210.16183/j.cnki.jsjtu.2019.263Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic VibrationLI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui0Shanghai Key Laboratory of Digital Manufacturing for Complex Thin-Walled Structure,Shanghai Jiao Tong University, Shanghai 200240, ChinaFlow spinning process is beneficial to realizing the integral forming of the ribbed members, but the height of the inner rib that can be formed is limited. Therefore, an ultrasonic assisted method was introduced into the flow spinning process to increase the height of the inner rib. Uniaxial tensile and compression tests with ultrasonic vibration were conducted to establish the hardening equation of the 2219-O aluminum alloy considering the acoustic softening effect. The friction reduction effect after ultrasonic loading was analyzed. A simulation model of aluminum alloy ribbed member spinning with ultrasonic vibration was established using the Abaqus software. The simulation results show that the ultrasonic vibration can reduce the deformation resistance of the material, improve the material flow of the ribs in different directions, guide the material flowing into the rib grooves, and thereby improve the filling height of the ribs. When the amplitude reaches 12μm, the rib height can be increased by 1/3.http://xuebao.sjtu.edu.cn/article/2021/1006-2467/1006-2467-55-4-394.shtmlultrasonic vibrationribbed membersacoustic softening effectfriction reduction effectfinite element simulation
spellingShingle LI Xiaokai, ZHAO Yixi, YU Zhongqi, ZHU Baohang, CUI Junhui
Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
Shanghai Jiaotong Daxue xuebao
ultrasonic vibration
ribbed members
acoustic softening effect
friction reduction effect
finite element simulation
title Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
title_full Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
title_fullStr Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
title_full_unstemmed Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
title_short Simulation Study of Aluminum Alloy Ribbed Member Spinning with Ultrasonic Vibration
title_sort simulation study of aluminum alloy ribbed member spinning with ultrasonic vibration
topic ultrasonic vibration
ribbed members
acoustic softening effect
friction reduction effect
finite element simulation
url http://xuebao.sjtu.edu.cn/article/2021/1006-2467/1006-2467-55-4-394.shtml
work_keys_str_mv AT lixiaokaizhaoyixiyuzhongqizhubaohangcuijunhui simulationstudyofaluminumalloyribbedmemberspinningwithultrasonicvibration