Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs

South Korea has experienced FMD outbreaks almost every year since 2014. Therefore, a novel local vaccine that can cover various topotypes of viruses is required. Two virus strains, O/Boeun/SKR/2017 and A/Yeoncheon/SKR/2017, were cultured up to the pilot scale based on the optimized conditions set up...

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Main Authors: Sang-Hyun Park, Seo-Yong Lee, Jae-Seok Kim, Ah-Young Kim, Sun-Young Park, Ji-Hye Lee, Mijung Lee, Hyejin Kim, Sim-In Lee, Na-Young Kang, Jung-Won Park, Su-Mi Kim, Jong-Hyeon Park, Young-Joon Ko
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Vaccines
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Online Access:https://www.mdpi.com/2076-393X/9/6/586
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author Sang-Hyun Park
Seo-Yong Lee
Jae-Seok Kim
Ah-Young Kim
Sun-Young Park
Ji-Hye Lee
Mijung Lee
Hyejin Kim
Sim-In Lee
Na-Young Kang
Jung-Won Park
Su-Mi Kim
Jong-Hyeon Park
Young-Joon Ko
author_facet Sang-Hyun Park
Seo-Yong Lee
Jae-Seok Kim
Ah-Young Kim
Sun-Young Park
Ji-Hye Lee
Mijung Lee
Hyejin Kim
Sim-In Lee
Na-Young Kang
Jung-Won Park
Su-Mi Kim
Jong-Hyeon Park
Young-Joon Ko
author_sort Sang-Hyun Park
collection DOAJ
description South Korea has experienced FMD outbreaks almost every year since 2014. Therefore, a novel local vaccine that can cover various topotypes of viruses is required. Two virus strains, O/Boeun/SKR/2017 and A/Yeoncheon/SKR/2017, were cultured up to the pilot scale based on the optimized conditions set up on the flask scale. FMDV particles (146S) of 2 µg/mL or more were obtained from the virus culture supernatant using a 100 L bioreactor. The viruses were fully inactivated using binary ethylenimine within 16 h through two inactivation cycles and mixed with an adjuvant into a bivalent vaccine (types O and A) consisting of 15 µg viruses per strain. The experimental bivalent vaccine showed a broad spectrum of high neutralizing antibody titers against heterologous viruses, including type O Cathay strain and type A Asia topotypes, except for GVII. The 50% protective dose was determined as 12.5 for O/Boeun/SKR/2017 and 15.6 for A/Yeoncheon/SKR/2017. Collectively, we expect that the bivalent vaccine could protect against FMDV types O and A circulating in South Korea and neighboring countries. To our knowledge, this is the first report demonstrating that the vaccine strains could be successfully scaled-up to a 100 L bioreactor, with the determination of its protective efficacy in pigs.
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spelling doaj.art-5a602b82dba64c09b2a9a561cdcd74be2023-11-21T22:29:38ZengMDPI AGVaccines2076-393X2021-06-019658610.3390/vaccines9060586Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in PigsSang-Hyun Park0Seo-Yong Lee1Jae-Seok Kim2Ah-Young Kim3Sun-Young Park4Ji-Hye Lee5Mijung Lee6Hyejin Kim7Sim-In Lee8Na-Young Kang9Jung-Won Park10Su-Mi Kim11Jong-Hyeon Park12Young-Joon Ko13Animal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaResearch Unit, FVC Vaccine Company, #521, 5, Hyeoksin 8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaResearch Unit, FVC Vaccine Company, #521, 5, Hyeoksin 8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaResearch Unit, FVC Vaccine Company, #521, 5, Hyeoksin 8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaAnimal and Plant Quarantine Agency, 177 Hyeoksin-8-ro, Gimcheon-si 39660, Gyeongsangbuk-do, KoreaSouth Korea has experienced FMD outbreaks almost every year since 2014. Therefore, a novel local vaccine that can cover various topotypes of viruses is required. Two virus strains, O/Boeun/SKR/2017 and A/Yeoncheon/SKR/2017, were cultured up to the pilot scale based on the optimized conditions set up on the flask scale. FMDV particles (146S) of 2 µg/mL or more were obtained from the virus culture supernatant using a 100 L bioreactor. The viruses were fully inactivated using binary ethylenimine within 16 h through two inactivation cycles and mixed with an adjuvant into a bivalent vaccine (types O and A) consisting of 15 µg viruses per strain. The experimental bivalent vaccine showed a broad spectrum of high neutralizing antibody titers against heterologous viruses, including type O Cathay strain and type A Asia topotypes, except for GVII. The 50% protective dose was determined as 12.5 for O/Boeun/SKR/2017 and 15.6 for A/Yeoncheon/SKR/2017. Collectively, we expect that the bivalent vaccine could protect against FMDV types O and A circulating in South Korea and neighboring countries. To our knowledge, this is the first report demonstrating that the vaccine strains could be successfully scaled-up to a 100 L bioreactor, with the determination of its protective efficacy in pigs.https://www.mdpi.com/2076-393X/9/6/586FMDfoot-and-mouth diseasescale-upbivalent vaccineprotective efficacy
spellingShingle Sang-Hyun Park
Seo-Yong Lee
Jae-Seok Kim
Ah-Young Kim
Sun-Young Park
Ji-Hye Lee
Mijung Lee
Hyejin Kim
Sim-In Lee
Na-Young Kang
Jung-Won Park
Su-Mi Kim
Jong-Hyeon Park
Young-Joon Ko
Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
Vaccines
FMD
foot-and-mouth disease
scale-up
bivalent vaccine
protective efficacy
title Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
title_full Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
title_fullStr Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
title_full_unstemmed Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
title_short Scale-Up Production of Type O and A Foot-and-Mouth Disease Bivalent Vaccine and Its Protective Efficacy in Pigs
title_sort scale up production of type o and a foot and mouth disease bivalent vaccine and its protective efficacy in pigs
topic FMD
foot-and-mouth disease
scale-up
bivalent vaccine
protective efficacy
url https://www.mdpi.com/2076-393X/9/6/586
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