Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance

Multi-speed transmission can greatly improve the power and economic performance of electric vehicles (EVs) compared with single-speed transmission. Gear ratio is the key design parameter of multi-speed transmission. Optimizing gear ratios can further improve vehicle performance. Most of the existing...

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Main Authors: Peng Wu, Penghui Qiang, Tao Pan, Huaiquan Zang
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/11/4149
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author Peng Wu
Penghui Qiang
Tao Pan
Huaiquan Zang
author_facet Peng Wu
Penghui Qiang
Tao Pan
Huaiquan Zang
author_sort Peng Wu
collection DOAJ
description Multi-speed transmission can greatly improve the power and economic performance of electric vehicles (EVs) compared with single-speed transmission. Gear ratio is the key design parameter of multi-speed transmission. Optimizing gear ratios can further improve vehicle performance. Most of the existing optimization methods of gear ratios take the power and economy of vehicles in gear as the optimization objectives, but rarely consider the shift performance of the transmission, such as shift time, friction, and shift jerk. Considering the shift performance in the process of gear ratio optimization can not only optimize the vehicle performance in gear, but also improve the shift performance of the transmission. Therefore, this paper proposes a multi-objective optimization method of gear ratios considering the shift performance. Firstly, a seamless three-speed automated manual transmission (AMT) of EVs is selected as the research object, the structure and the shift process without power interruption of the three-speed AMT are introduced, and the detailed EV simulation model is established. Then, the multi-objective optimization method of gear ratios considering shifting performance is described. Specifically, the acceleration time, energy consumption, and jerk of the vehicle in gear are taken as the objective functions, and the shift time, clutch friction, and the shift jerk are added to the corresponding objective functions, respectively. Finally, the multi-objective optimization algorithm is used to solve the gear ratio optimization problem. The simulation results show optimization of the gear ratios significantly improves the power, economy, and comfort of the vehicle compared with the original. More importantly, compared with the optimization method without shift performance, gear ratios optimized by the proposed optimization method has better shift performance, and the feasibility of the proposed method is verified by simulations.
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spelling doaj.art-5a7ad1279c0a4d318605b088576979d12023-11-23T14:01:11ZengMDPI AGEnergies1996-10732022-06-011511414910.3390/en15114149Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift PerformancePeng Wu0Penghui Qiang1Tao Pan2Huaiquan Zang3Key Lab of Industrial Computer Control Engineering of Hebei Province, Yanshan University, Qinhuangdao 066004, ChinaKey Lab of Industrial Computer Control Engineering of Hebei Province, Yanshan University, Qinhuangdao 066004, ChinaKey Lab of Industrial Computer Control Engineering of Hebei Province, Yanshan University, Qinhuangdao 066004, ChinaKey Lab of Industrial Computer Control Engineering of Hebei Province, Yanshan University, Qinhuangdao 066004, ChinaMulti-speed transmission can greatly improve the power and economic performance of electric vehicles (EVs) compared with single-speed transmission. Gear ratio is the key design parameter of multi-speed transmission. Optimizing gear ratios can further improve vehicle performance. Most of the existing optimization methods of gear ratios take the power and economy of vehicles in gear as the optimization objectives, but rarely consider the shift performance of the transmission, such as shift time, friction, and shift jerk. Considering the shift performance in the process of gear ratio optimization can not only optimize the vehicle performance in gear, but also improve the shift performance of the transmission. Therefore, this paper proposes a multi-objective optimization method of gear ratios considering the shift performance. Firstly, a seamless three-speed automated manual transmission (AMT) of EVs is selected as the research object, the structure and the shift process without power interruption of the three-speed AMT are introduced, and the detailed EV simulation model is established. Then, the multi-objective optimization method of gear ratios considering shifting performance is described. Specifically, the acceleration time, energy consumption, and jerk of the vehicle in gear are taken as the objective functions, and the shift time, clutch friction, and the shift jerk are added to the corresponding objective functions, respectively. Finally, the multi-objective optimization algorithm is used to solve the gear ratio optimization problem. The simulation results show optimization of the gear ratios significantly improves the power, economy, and comfort of the vehicle compared with the original. More importantly, compared with the optimization method without shift performance, gear ratios optimized by the proposed optimization method has better shift performance, and the feasibility of the proposed method is verified by simulations.https://www.mdpi.com/1996-1073/15/11/4149gear ratio optimizationthree-speed transmissionmulti-objective optimizationelectric vehicleshift performance
spellingShingle Peng Wu
Penghui Qiang
Tao Pan
Huaiquan Zang
Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
Energies
gear ratio optimization
three-speed transmission
multi-objective optimization
electric vehicle
shift performance
title Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
title_full Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
title_fullStr Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
title_full_unstemmed Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
title_short Multi-Objective Optimization of Gear Ratios of a Seamless Three-Speed Automated Manual Transmission for Electric Vehicles Considering Shift Performance
title_sort multi objective optimization of gear ratios of a seamless three speed automated manual transmission for electric vehicles considering shift performance
topic gear ratio optimization
three-speed transmission
multi-objective optimization
electric vehicle
shift performance
url https://www.mdpi.com/1996-1073/15/11/4149
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