Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading

Selective laser sintering has been used to manufacture different structural variations of a pre-buckled circular honeycomb. The mechanical behaviour of these structures has been examined under both quasi-static and dynamic impact loading. Pre-buckled circular honeycombs with aspect ratios e = 0.8 an...

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Main Authors: Rhosslyn Adams, Scott Townsend, Shwe Soe, Peter Theobald
Format: Article
Language:English
Published: Elsevier 2022-01-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127521009230
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author Rhosslyn Adams
Scott Townsend
Shwe Soe
Peter Theobald
author_facet Rhosslyn Adams
Scott Townsend
Shwe Soe
Peter Theobald
author_sort Rhosslyn Adams
collection DOAJ
description Selective laser sintering has been used to manufacture different structural variations of a pre-buckled circular honeycomb. The mechanical behaviour of these structures has been examined under both quasi-static and dynamic impact loading. Pre-buckled circular honeycombs with aspect ratios e = 0.8 and e = 0.6 were compared to a traditional, straight-walled honeycomb. It has been found that the mechanical behaviour of the honeycomb can be tailored to yield different mechanical responses. Principally, decreasing the aspect ratio reduced the stress at yield, as well as the total energy absorbed until densification, however, this alleviated the characteristic stress-softening response of traditional honeycombs under static and dynamic conditions. When subjected to multiple cycles of loading, a stabilised response was observed. The numerical response closely agreed with the experimental results. A simplified, periodic boundary condition model also closely agreed with the experimental results whilst alleviating computational run time by nominally 75%. The numerical full factorial parameter design sweep identified a broad range of mechanical behaviour. This represents a valuable tool to identify optimal design configurations for future impact mitigating applications.
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spelling doaj.art-5ad8a6e2811e4398a91b1288c9b388c02022-12-22T04:10:15ZengElsevierMaterials & Design0264-12752022-01-01213110368Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loadingRhosslyn Adams0Scott Townsend1Shwe Soe2Peter Theobald3School of Engineering, Cardiff University, UKSchool of Engineering, Cardiff University, UKDepartment of Engineering, Design and Mathematics, University of the West of England, UKSchool of Engineering, Cardiff University, UK; Corresponding author.Selective laser sintering has been used to manufacture different structural variations of a pre-buckled circular honeycomb. The mechanical behaviour of these structures has been examined under both quasi-static and dynamic impact loading. Pre-buckled circular honeycombs with aspect ratios e = 0.8 and e = 0.6 were compared to a traditional, straight-walled honeycomb. It has been found that the mechanical behaviour of the honeycomb can be tailored to yield different mechanical responses. Principally, decreasing the aspect ratio reduced the stress at yield, as well as the total energy absorbed until densification, however, this alleviated the characteristic stress-softening response of traditional honeycombs under static and dynamic conditions. When subjected to multiple cycles of loading, a stabilised response was observed. The numerical response closely agreed with the experimental results. A simplified, periodic boundary condition model also closely agreed with the experimental results whilst alleviating computational run time by nominally 75%. The numerical full factorial parameter design sweep identified a broad range of mechanical behaviour. This represents a valuable tool to identify optimal design configurations for future impact mitigating applications.http://www.sciencedirect.com/science/article/pii/S0264127521009230HoneycombPre-buckledAdditive manufacturingFinite element analysisCompressionImpact
spellingShingle Rhosslyn Adams
Scott Townsend
Shwe Soe
Peter Theobald
Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
Materials & Design
Honeycomb
Pre-buckled
Additive manufacturing
Finite element analysis
Compression
Impact
title Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
title_full Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
title_fullStr Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
title_full_unstemmed Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
title_short Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading
title_sort mechanical behaviour of additively manufactured elastomeric pre buckled honeycombs under quasi static and impact loading
topic Honeycomb
Pre-buckled
Additive manufacturing
Finite element analysis
Compression
Impact
url http://www.sciencedirect.com/science/article/pii/S0264127521009230
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