Condensation-Fouling Interaction in Low-Temperature EGR-Coolers

EGR cooling is a worthwhile technology capable of reducing NOx-emissions and increasing the efficiency of CI engines. Challenges arise when low-temperature cooling is applied with high fuel sulfur contents. The resulting sulfuric acid condenses in conjunction with the water of the exhaust gas and gi...

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Main Authors: Reißig Martin, Hoppe Antje, Buchholz Bert, Hassel Egon
Format: Article
Language:English
Published: EDP Sciences 2014-01-01
Series:MATEC Web of Conferences
Online Access:http://dx.doi.org/10.1051/matecconf/20141803004
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author Reißig Martin
Hoppe Antje
Buchholz Bert
Hassel Egon
author_facet Reißig Martin
Hoppe Antje
Buchholz Bert
Hassel Egon
author_sort Reißig Martin
collection DOAJ
description EGR cooling is a worthwhile technology capable of reducing NOx-emissions and increasing the efficiency of CI engines. Challenges arise when low-temperature cooling is applied with high fuel sulfur contents. The resulting sulfuric acid condenses in conjunction with the water of the exhaust gas and gives rise to corrosion of coolers and engine components. Additionally, fouling of the EGR cooler is exacerbated by the condensation of acidic components compromising EGR performance. In order to gain a better understanding of the underlying processes a combined experimental and model-based approach is presented. Tests of two different EGR-cooler concepts under various conditions showed a strong influence of the fuel sulfur content on fouling and condensation. The one-dimensional cooler model developed alongside these experiments consists of an activity coefficient model (NRTL) of the binary system water - sulfuric acid and a condensation model that allows for simulating the coupled condensation of both vapor components. Comparison of experimental fouling and simulated condensation results show good agreement in interpreting critical fouling phenomena that occur at temperatures in between the acid-water dew point and the dew point of pure water.
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spelling doaj.art-5b2c6addb77047779a555df7c41afe1c2022-12-21T21:10:30ZengEDP SciencesMATEC Web of Conferences2261-236X2014-01-01180300410.1051/matecconf/20141803004matecconf_heat2014_03004Condensation-Fouling Interaction in Low-Temperature EGR-CoolersReißig Martin0Hoppe Antje1Buchholz Bert2Hassel Egon3FVTR GmbHRostock University, LTTFVTR GmbHRostock University, LTTEGR cooling is a worthwhile technology capable of reducing NOx-emissions and increasing the efficiency of CI engines. Challenges arise when low-temperature cooling is applied with high fuel sulfur contents. The resulting sulfuric acid condenses in conjunction with the water of the exhaust gas and gives rise to corrosion of coolers and engine components. Additionally, fouling of the EGR cooler is exacerbated by the condensation of acidic components compromising EGR performance. In order to gain a better understanding of the underlying processes a combined experimental and model-based approach is presented. Tests of two different EGR-cooler concepts under various conditions showed a strong influence of the fuel sulfur content on fouling and condensation. The one-dimensional cooler model developed alongside these experiments consists of an activity coefficient model (NRTL) of the binary system water - sulfuric acid and a condensation model that allows for simulating the coupled condensation of both vapor components. Comparison of experimental fouling and simulated condensation results show good agreement in interpreting critical fouling phenomena that occur at temperatures in between the acid-water dew point and the dew point of pure water.http://dx.doi.org/10.1051/matecconf/20141803004
spellingShingle Reißig Martin
Hoppe Antje
Buchholz Bert
Hassel Egon
Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
MATEC Web of Conferences
title Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
title_full Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
title_fullStr Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
title_full_unstemmed Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
title_short Condensation-Fouling Interaction in Low-Temperature EGR-Coolers
title_sort condensation fouling interaction in low temperature egr coolers
url http://dx.doi.org/10.1051/matecconf/20141803004
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AT hoppeantje condensationfoulinginteractioninlowtemperatureegrcoolers
AT buchholzbert condensationfoulinginteractioninlowtemperatureegrcoolers
AT hasselegon condensationfoulinginteractioninlowtemperatureegrcoolers