The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process

Condition monitoring of the cutting process is a core function of autonomous machining and its success strongly relies on sensed data. Despite the enormous amount of research conducted so far into condition monitoring of the cutting process, there are still limitations given the complexity underlini...

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Main Authors: Rui Silva, António Araújo
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/9/11/270
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author Rui Silva
António Araújo
author_facet Rui Silva
António Araújo
author_sort Rui Silva
collection DOAJ
description Condition monitoring of the cutting process is a core function of autonomous machining and its success strongly relies on sensed data. Despite the enormous amount of research conducted so far into condition monitoring of the cutting process, there are still limitations given the complexity underlining tool wear; hence, a clearer understanding of sensed data and its dynamical behavior is fundamental to sustain the development of more robust condition monitoring systems. The dependence of these systems on acquired data is critical and determines the success of such systems. In this study, data is acquired from an experimental setup using some of the commonly used sensors for condition monitoring, reproducing realistic cutting operations, and then analyzed upon their deterministic nature using different techniques, such as the Lyapunov exponent, mutual information, attractor dimension, and recurrence plots. The overall results demonstrate the existence of low dimensional chaos in both new and worn tools, defining a deterministic nature of cutting dynamics and, hence, broadening the available approaches to tool wear monitoring based on the theory of chaos. In addition, recurrence plots depict a clear relationship to tool condition and may be quantified considering a two-dimensional structural measure, such as the semivariance. This exploratory study unveils the potential of non-linear dynamics indicators in validating information strength potentiating other uses and applications.
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spelling doaj.art-5b5f8b8275c9405a8089be72b40f57922023-11-23T00:06:08ZengMDPI AGMachines2075-17022021-11-0191127010.3390/machines9110270The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting ProcessRui Silva0António Araújo1Campus de Vila Nova de Famalicão, Universidade Lusíada, 1349-001 Lisbon, PortugalCampus de Vila Nova de Famalicão, Universidade Lusíada, 1349-001 Lisbon, PortugalCondition monitoring of the cutting process is a core function of autonomous machining and its success strongly relies on sensed data. Despite the enormous amount of research conducted so far into condition monitoring of the cutting process, there are still limitations given the complexity underlining tool wear; hence, a clearer understanding of sensed data and its dynamical behavior is fundamental to sustain the development of more robust condition monitoring systems. The dependence of these systems on acquired data is critical and determines the success of such systems. In this study, data is acquired from an experimental setup using some of the commonly used sensors for condition monitoring, reproducing realistic cutting operations, and then analyzed upon their deterministic nature using different techniques, such as the Lyapunov exponent, mutual information, attractor dimension, and recurrence plots. The overall results demonstrate the existence of low dimensional chaos in both new and worn tools, defining a deterministic nature of cutting dynamics and, hence, broadening the available approaches to tool wear monitoring based on the theory of chaos. In addition, recurrence plots depict a clear relationship to tool condition and may be quantified considering a two-dimensional structural measure, such as the semivariance. This exploratory study unveils the potential of non-linear dynamics indicators in validating information strength potentiating other uses and applications.https://www.mdpi.com/2075-1702/9/11/270condition monitoringtool wearnon-linearitytime seriessensorscutting process
spellingShingle Rui Silva
António Araújo
The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
Machines
condition monitoring
tool wear
non-linearity
time series
sensors
cutting process
title The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
title_full The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
title_fullStr The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
title_full_unstemmed The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
title_short The Deterministic Nature of Sensor-Based Information for Condition Monitoring of the Cutting Process
title_sort deterministic nature of sensor based information for condition monitoring of the cutting process
topic condition monitoring
tool wear
non-linearity
time series
sensors
cutting process
url https://www.mdpi.com/2075-1702/9/11/270
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