Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies

Nowadays, due to the confidence in modeling tools and rapid product iteration, electric machine designers primarily rely on simulations. This approach reduces time and cost and is very useful when comparing different machine topologies. The prototype stage usually comes after the depletion of all si...

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Main Authors: Branko Ban, Stjepan Stipetic
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/8/712
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author Branko Ban
Stjepan Stipetic
author_facet Branko Ban
Stjepan Stipetic
author_sort Branko Ban
collection DOAJ
description Nowadays, due to the confidence in modeling tools and rapid product iteration, electric machine designers primarily rely on simulations. This approach reduces time and cost and is very useful when comparing different machine topologies. The prototype stage usually comes after the depletion of all simulation resources. When designing a synchronous reluctance machine, the first step is the selection of rotor barrier type. The literature provides several topologies but does not clearly state which one yields the best performance. The goal of this paper is to determine the best variant for a six-pole machine and the selected requirements using a metamodel-based optimization approach. Seven rotor topologies with different complexities were derived from circular, hyperbolic, and Zhukovsky barrier types (circular concentric, circular variable depth, hyperbolic with fixed eccentricity, hyperbolic with variable eccentricity, original Zhukovsky, modified Zhukovsky variable depth and modified Zhukovsky with equal barrier depth). The novelty of the proposed strategy is in the systematic and fair comparison of different rotor topologies. This approach significantly reduces the total optimization time from several weeks to a few days. Additionally, a novel modified Zhukovsky variable depth topology, which merges the best qualities of all considered variants, was developed. An identical optimization strategy was applied to all variants, and the final results prove that the barrier type substantially affects the final performance of the machine. The best results are achieved by the modified Zhukovsky variable depth topology. In relation to the worst (baseline) topology, the performance gain is 14.9% and the power factor is increased from 0.61 to 0.67. An additional study using different numbers of barrier layers (3, 4, and 5) was conducted to determine the best topology. The best results were achieved with the original four barrier layers.
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spelling doaj.art-5bed9cd095e94d3a89ae561b046d15d62023-11-30T21:51:07ZengMDPI AGMachines2075-17022022-08-0110871210.3390/machines10080712Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier TopologiesBranko Ban0Stjepan Stipetic1Department of Electric Machines, Drives and Automation, Faculty of Electrical Engineering and Computing (FER), University of Zagreb, Unska 3, 10000 Zagreb, CroatiaDepartment of Electric Machines, Drives and Automation, Faculty of Electrical Engineering and Computing (FER), University of Zagreb, Unska 3, 10000 Zagreb, CroatiaNowadays, due to the confidence in modeling tools and rapid product iteration, electric machine designers primarily rely on simulations. This approach reduces time and cost and is very useful when comparing different machine topologies. The prototype stage usually comes after the depletion of all simulation resources. When designing a synchronous reluctance machine, the first step is the selection of rotor barrier type. The literature provides several topologies but does not clearly state which one yields the best performance. The goal of this paper is to determine the best variant for a six-pole machine and the selected requirements using a metamodel-based optimization approach. Seven rotor topologies with different complexities were derived from circular, hyperbolic, and Zhukovsky barrier types (circular concentric, circular variable depth, hyperbolic with fixed eccentricity, hyperbolic with variable eccentricity, original Zhukovsky, modified Zhukovsky variable depth and modified Zhukovsky with equal barrier depth). The novelty of the proposed strategy is in the systematic and fair comparison of different rotor topologies. This approach significantly reduces the total optimization time from several weeks to a few days. Additionally, a novel modified Zhukovsky variable depth topology, which merges the best qualities of all considered variants, was developed. An identical optimization strategy was applied to all variants, and the final results prove that the barrier type substantially affects the final performance of the machine. The best results are achieved by the modified Zhukovsky variable depth topology. In relation to the worst (baseline) topology, the performance gain is 14.9% and the power factor is increased from 0.61 to 0.67. An additional study using different numbers of barrier layers (3, 4, and 5) was conducted to determine the best topology. The best results were achieved with the original four barrier layers.https://www.mdpi.com/2075-1702/10/8/712synchronous reluctancebarrier comparisonrotor topologymetamodelingoptimization
spellingShingle Branko Ban
Stjepan Stipetic
Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
Machines
synchronous reluctance
barrier comparison
rotor topology
metamodeling
optimization
title Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
title_full Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
title_fullStr Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
title_full_unstemmed Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
title_short Systematic Metamodel-Based Optimization Study of Synchronous Reluctance Machine Rotor Barrier Topologies
title_sort systematic metamodel based optimization study of synchronous reluctance machine rotor barrier topologies
topic synchronous reluctance
barrier comparison
rotor topology
metamodeling
optimization
url https://www.mdpi.com/2075-1702/10/8/712
work_keys_str_mv AT brankoban systematicmetamodelbasedoptimizationstudyofsynchronousreluctancemachinerotorbarriertopologies
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