Digital Twin for Automatic Transportation in Industry 4.0

Industry 4.0 is the fourth industrial revolution consisting of the digitalization of processes facilitating an incremental value chain. Smart Manufacturing (SM) is one of the branches of the Industry 4.0 regarding logistics, visual inspection of pieces, optimal organization of processes, machine sen...

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Main Authors: Alberto Martínez-Gutiérrez, Javier Díez-González, Rubén Ferrero-Guillén, Paula Verde, Rubén Álvarez, Hilde Perez
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/10/3344
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author Alberto Martínez-Gutiérrez
Javier Díez-González
Rubén Ferrero-Guillén
Paula Verde
Rubén Álvarez
Hilde Perez
author_facet Alberto Martínez-Gutiérrez
Javier Díez-González
Rubén Ferrero-Guillén
Paula Verde
Rubén Álvarez
Hilde Perez
author_sort Alberto Martínez-Gutiérrez
collection DOAJ
description Industry 4.0 is the fourth industrial revolution consisting of the digitalization of processes facilitating an incremental value chain. Smart Manufacturing (SM) is one of the branches of the Industry 4.0 regarding logistics, visual inspection of pieces, optimal organization of processes, machine sensorization, real-time data adquisition and treatment and virtualization of industrial activities. Among these tecniques, Digital Twin (DT) is attracting the research interest of the scientific community in the last few years due to the cost reduction through the simulation of the dynamic behaviour of the industrial plant predicting potential problems in the SM paradigm. In this paper, we propose a new DT design concept based on external service for the transportation of the Automatic Guided Vehicles (AGVs) which are being recently introduced for the Material Requirement Planning satisfaction in the collaborative industrial plant. We have performed real experimentation in two different scenarios through the definition of an Industrial Ethernet platform for the real validation of the DT results obtained. Results show the correlation between the virtual and real experiments carried out in the two scenarios defined in this paper with an accuracy of 97.95% and 98.82% in the total time of the missions analysed in the DT. Therefore, these results validate the model created for the AGV navigation, thus fulfilling the objectives of this paper.
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spelling doaj.art-5bf084c6f3da4608bc142d3bf3f4ac442023-11-21T19:15:08ZengMDPI AGSensors1424-82202021-05-012110334410.3390/s21103344Digital Twin for Automatic Transportation in Industry 4.0Alberto Martínez-Gutiérrez0Javier Díez-González1Rubén Ferrero-Guillén2Paula Verde3Rubén Álvarez4Hilde Perez5Department of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainDepartment of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainDepartment of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainDepartment of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainDepartment of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainDepartment of Mechanical, Computer and Aerospace Engineering, Universidad de León, 24071 León, SpainIndustry 4.0 is the fourth industrial revolution consisting of the digitalization of processes facilitating an incremental value chain. Smart Manufacturing (SM) is one of the branches of the Industry 4.0 regarding logistics, visual inspection of pieces, optimal organization of processes, machine sensorization, real-time data adquisition and treatment and virtualization of industrial activities. Among these tecniques, Digital Twin (DT) is attracting the research interest of the scientific community in the last few years due to the cost reduction through the simulation of the dynamic behaviour of the industrial plant predicting potential problems in the SM paradigm. In this paper, we propose a new DT design concept based on external service for the transportation of the Automatic Guided Vehicles (AGVs) which are being recently introduced for the Material Requirement Planning satisfaction in the collaborative industrial plant. We have performed real experimentation in two different scenarios through the definition of an Industrial Ethernet platform for the real validation of the DT results obtained. Results show the correlation between the virtual and real experiments carried out in the two scenarios defined in this paper with an accuracy of 97.95% and 98.82% in the total time of the missions analysed in the DT. Therefore, these results validate the model created for the AGV navigation, thus fulfilling the objectives of this paper.https://www.mdpi.com/1424-8220/21/10/3344Digital TwinAGVIndustry 4.0simulationsmart manufacturingcloud computing
spellingShingle Alberto Martínez-Gutiérrez
Javier Díez-González
Rubén Ferrero-Guillén
Paula Verde
Rubén Álvarez
Hilde Perez
Digital Twin for Automatic Transportation in Industry 4.0
Sensors
Digital Twin
AGV
Industry 4.0
simulation
smart manufacturing
cloud computing
title Digital Twin for Automatic Transportation in Industry 4.0
title_full Digital Twin for Automatic Transportation in Industry 4.0
title_fullStr Digital Twin for Automatic Transportation in Industry 4.0
title_full_unstemmed Digital Twin for Automatic Transportation in Industry 4.0
title_short Digital Twin for Automatic Transportation in Industry 4.0
title_sort digital twin for automatic transportation in industry 4 0
topic Digital Twin
AGV
Industry 4.0
simulation
smart manufacturing
cloud computing
url https://www.mdpi.com/1424-8220/21/10/3344
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AT paulaverde digitaltwinforautomatictransportationinindustry40
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