Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance

Abstract Natural suture structures, characterized by hard segments joined along a patterned weak interface, are found to provide unique toughening mechanisms for brittle bulk biological materials. Hierarchical ceramic sutures inspired by white‐tailed deer crania and diabolical ironclad beetle exoske...

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Main Authors: Zachary Katz, Hamidreza Yazdani Sarvestani, Javad Gholipour, Behnam Ashrafi
Format: Article
Language:English
Published: Wiley-VCH 2023-05-01
Series:Advanced Materials Interfaces
Subjects:
Online Access:https://doi.org/10.1002/admi.202300098
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author Zachary Katz
Hamidreza Yazdani Sarvestani
Javad Gholipour
Behnam Ashrafi
author_facet Zachary Katz
Hamidreza Yazdani Sarvestani
Javad Gholipour
Behnam Ashrafi
author_sort Zachary Katz
collection DOAJ
description Abstract Natural suture structures, characterized by hard segments joined along a patterned weak interface, are found to provide unique toughening mechanisms for brittle bulk biological materials. Hierarchical ceramic sutures inspired by white‐tailed deer crania and diabolical ironclad beetle exoskeletons are developed using a biomimetic approach. Overlapping geometries unlock twin energy absorption mechanisms. Ceramics with Surlyn‐infiltrated precision laser‐cuts are fabricated using a semi‐automated and smart advanced manufacturing platform. A parametric study comprising four‐point bending, fracture toughness, and tensile tests is conducted to evaluate toughness, strength, and stiffness with geometrical interlocking in two hierarchical orders. Digital image correlation is utilized to analyze the local toughening mechanisms and failure modes in the fracture tests. For all three metrics, the panels with second‐order hierarchy outperform the anti‐trapezoidal equivalents. The ceramic sutures show up to 590%, 340%, and 700% improvements in energy absorption in the tensile, bending, and fracture tests, respectively, owing to the optimal first‐ and second‐order interlocking angles. The high‐order fractal interlocking at multiple scales and overlapping teeth are found to provide high flexibility and failure resistance, whereas progressive fracture mechanisms delay catastrophic failure by up to 50%. The concept of hierarchical suture can lead to industrially applied ceramic systems with tailored mechanical performances.
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spelling doaj.art-5bfaa80552704fe7961edb48efa99eeb2023-07-26T01:35:26ZengWiley-VCHAdvanced Materials Interfaces2196-73502023-05-011014n/an/a10.1002/admi.202300098Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal PerformanceZachary Katz0Hamidreza Yazdani Sarvestani1Javad Gholipour2Behnam Ashrafi3Aerospace Manufacturing Technology Center National Research Council Canada 5145 Decelles Avenue Montreal QC H3T 2B2 CanadaAerospace Manufacturing Technology Center National Research Council Canada 5145 Decelles Avenue Montreal QC H3T 2B2 CanadaAerospace Manufacturing Technology Center National Research Council Canada 5145 Decelles Avenue Montreal QC H3T 2B2 CanadaAerospace Manufacturing Technology Center National Research Council Canada 5145 Decelles Avenue Montreal QC H3T 2B2 CanadaAbstract Natural suture structures, characterized by hard segments joined along a patterned weak interface, are found to provide unique toughening mechanisms for brittle bulk biological materials. Hierarchical ceramic sutures inspired by white‐tailed deer crania and diabolical ironclad beetle exoskeletons are developed using a biomimetic approach. Overlapping geometries unlock twin energy absorption mechanisms. Ceramics with Surlyn‐infiltrated precision laser‐cuts are fabricated using a semi‐automated and smart advanced manufacturing platform. A parametric study comprising four‐point bending, fracture toughness, and tensile tests is conducted to evaluate toughness, strength, and stiffness with geometrical interlocking in two hierarchical orders. Digital image correlation is utilized to analyze the local toughening mechanisms and failure modes in the fracture tests. For all three metrics, the panels with second‐order hierarchy outperform the anti‐trapezoidal equivalents. The ceramic sutures show up to 590%, 340%, and 700% improvements in energy absorption in the tensile, bending, and fracture tests, respectively, owing to the optimal first‐ and second‐order interlocking angles. The high‐order fractal interlocking at multiple scales and overlapping teeth are found to provide high flexibility and failure resistance, whereas progressive fracture mechanisms delay catastrophic failure by up to 50%. The concept of hierarchical suture can lead to industrially applied ceramic systems with tailored mechanical performances.https://doi.org/10.1002/admi.202300098digital image correlationflexurelaser systemsuturetensiontoughness
spellingShingle Zachary Katz
Hamidreza Yazdani Sarvestani
Javad Gholipour
Behnam Ashrafi
Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
Advanced Materials Interfaces
digital image correlation
flexure
laser system
suture
tension
toughness
title Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
title_full Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
title_fullStr Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
title_full_unstemmed Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
title_short Bioinspired Hierarchical Ceramic Sutures for Multi‐Modal Performance
title_sort bioinspired hierarchical ceramic sutures for multi modal performance
topic digital image correlation
flexure
laser system
suture
tension
toughness
url https://doi.org/10.1002/admi.202300098
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AT hamidrezayazdanisarvestani bioinspiredhierarchicalceramicsuturesformultimodalperformance
AT javadgholipour bioinspiredhierarchicalceramicsuturesformultimodalperformance
AT behnamashrafi bioinspiredhierarchicalceramicsuturesformultimodalperformance