CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen...

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Autor principal: Pasquale Russo Spena
Formato: Artículo
Lenguaje:English
Publicado: MDPI AG 2017-10-01
Colección:Metals
Materias:
Acceso en línea:https://www.mdpi.com/2075-4701/7/11/456
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author Pasquale Russo Spena
author_facet Pasquale Russo Spena
author_sort Pasquale Russo Spena
collection DOAJ
description This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests were based on a L9(34) orthogonal array design, with the effects of the process parameters on the quality responses being determined by means of a statistical analysis of variance (ANOVA). Quadratic mathematical models were developed to determine the relationships between the cutting parameters and the quality responses. Finally, a routine based on an optimization criterion was employed to predict the optimal setting of cutting factors and its effect on the quality responses. A confirmation experiment was conducted to verify the appropriateness of the optimization routine. The results show that all of the examined process parameters have a key role in determining the cut quality of hot stamping boron steel sheets, with cutting speed and their interactions having the most influencing effects. Particularly, interactions can have an opposite behavior for different levels of the process parameters.
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spelling doaj.art-5c569e59b12c40cdadfdb76e7104e04d2022-12-22T00:12:12ZengMDPI AGMetals2075-47012017-10-0171145610.3390/met7110456met7110456CO2 Laser Cutting of Hot Stamping Boron Steel SheetsPasquale Russo Spena0Faculty of Science and Technology, Free University of Bozen-Bolzano, 39100 Bolzano, ItalyThis study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests were based on a L9(34) orthogonal array design, with the effects of the process parameters on the quality responses being determined by means of a statistical analysis of variance (ANOVA). Quadratic mathematical models were developed to determine the relationships between the cutting parameters and the quality responses. Finally, a routine based on an optimization criterion was employed to predict the optimal setting of cutting factors and its effect on the quality responses. A confirmation experiment was conducted to verify the appropriateness of the optimization routine. The results show that all of the examined process parameters have a key role in determining the cut quality of hot stamping boron steel sheets, with cutting speed and their interactions having the most influencing effects. Particularly, interactions can have an opposite behavior for different levels of the process parameters.https://www.mdpi.com/2075-4701/7/11/456laser cuttingcut qualityhot stamping boron steelsurface morphologyANOVAcutting parameters optimization
spellingShingle Pasquale Russo Spena
CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
Metals
laser cutting
cut quality
hot stamping boron steel
surface morphology
ANOVA
cutting parameters optimization
title CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
title_full CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
title_fullStr CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
title_full_unstemmed CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
title_short CO2 Laser Cutting of Hot Stamping Boron Steel Sheets
title_sort co2 laser cutting of hot stamping boron steel sheets
topic laser cutting
cut quality
hot stamping boron steel
surface morphology
ANOVA
cutting parameters optimization
url https://www.mdpi.com/2075-4701/7/11/456
work_keys_str_mv AT pasqualerussospena co2lasercuttingofhotstampingboronsteelsheets