Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts

Ultrasonic impact treatment (UIT) is considered to solve the defects of wire arc additive manufacturing (WAAM) components such as coarse grain size, large residual stress, and poor mechanical properties. In this paper, the effects of UIT on the microstructure and mechanical properties of 2219 alumin...

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Main Authors: Changrui Wang, Yanpeng Li, Wei Tian, Junshan Hu, Bo Li, Pengcheng Li, Wenhe Liao
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422014624
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author Changrui Wang
Yanpeng Li
Wei Tian
Junshan Hu
Bo Li
Pengcheng Li
Wenhe Liao
author_facet Changrui Wang
Yanpeng Li
Wei Tian
Junshan Hu
Bo Li
Pengcheng Li
Wenhe Liao
author_sort Changrui Wang
collection DOAJ
description Ultrasonic impact treatment (UIT) is considered to solve the defects of wire arc additive manufacturing (WAAM) components such as coarse grain size, large residual stress, and poor mechanical properties. In this paper, the effects of UIT on the microstructure and mechanical properties of 2219 aluminum alloy WAAM components were systematically studied. The effect of UIT on grain size and porosity was investigated by metallographic experiments. Electron backscattering diffraction (EBSD) was used to analyze the effect of UIT on grain orientation and texture. The chemical composition and phase composition were characterized by energy dispersive spectrum (EDS) and transmission electron microscopy (TEM). The effect of UIT on mechanical properties was analyzed by tensile test. Therefore, the influence and strengthening mechanism of UIT on WAAM components are analyzed.The results show that UIT can refine the grain size and reduce porosity. In addition, UIT can increase the dislocation density, improve the surface residual stress, and distribute the precipitated phase evenly in the matrix, thus effectively improving the mechanical properties of the WAAM components. This study provides a basis for improving the quality of WAAM components, and has reference value for the application of WAAM and UIT technology, as well as the regulation of the microstructure and properties of 2219 aluminum alloy.
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spelling doaj.art-5c91e1d82d454527a0c0aa783979e35e2022-12-22T03:01:42ZengElsevierJournal of Materials Research and Technology2238-78542022-11-0121781797Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing partsChangrui Wang0Yanpeng Li1Wei Tian2Junshan Hu3Bo Li4Pengcheng Li5Wenhe Liao6College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR China; State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, PR China; Corresponding author.College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR China; School of Aerospace, Transport and Manufacturing, Cranfield University, MK43 0AL, United KingdomCollege of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR China; Corresponding author.College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR ChinaCollege of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR ChinaCollege of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, PR ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, PR ChinaUltrasonic impact treatment (UIT) is considered to solve the defects of wire arc additive manufacturing (WAAM) components such as coarse grain size, large residual stress, and poor mechanical properties. In this paper, the effects of UIT on the microstructure and mechanical properties of 2219 aluminum alloy WAAM components were systematically studied. The effect of UIT on grain size and porosity was investigated by metallographic experiments. Electron backscattering diffraction (EBSD) was used to analyze the effect of UIT on grain orientation and texture. The chemical composition and phase composition were characterized by energy dispersive spectrum (EDS) and transmission electron microscopy (TEM). The effect of UIT on mechanical properties was analyzed by tensile test. Therefore, the influence and strengthening mechanism of UIT on WAAM components are analyzed.The results show that UIT can refine the grain size and reduce porosity. In addition, UIT can increase the dislocation density, improve the surface residual stress, and distribute the precipitated phase evenly in the matrix, thus effectively improving the mechanical properties of the WAAM components. This study provides a basis for improving the quality of WAAM components, and has reference value for the application of WAAM and UIT technology, as well as the regulation of the microstructure and properties of 2219 aluminum alloy.http://www.sciencedirect.com/science/article/pii/S2238785422014624Wire arc additive manufacturingUltrasonic impact treatment2219 aluminum alloyMicrostructureMechanical property
spellingShingle Changrui Wang
Yanpeng Li
Wei Tian
Junshan Hu
Bo Li
Pengcheng Li
Wenhe Liao
Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
Journal of Materials Research and Technology
Wire arc additive manufacturing
Ultrasonic impact treatment
2219 aluminum alloy
Microstructure
Mechanical property
title Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
title_full Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
title_fullStr Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
title_full_unstemmed Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
title_short Influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
title_sort influence of ultrasonic impact treatment and working current on microstructure and mechanical properties of 2219 aluminium alloy wire arc additive manufacturing parts
topic Wire arc additive manufacturing
Ultrasonic impact treatment
2219 aluminum alloy
Microstructure
Mechanical property
url http://www.sciencedirect.com/science/article/pii/S2238785422014624
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