3D printing of circular materials: Comparative environmental analysis of materials and construction techniques

The use of 3D printing in construction activities can help to reduce waste, lower energy consumption, and minimize the environmental impact of building projects. As technology continues to advance, it has the potential to play a major role in the development of cleaner, more sustainable production p...

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Main Authors: Shoukat Alim Khan, Muhammad Jassim, Husyin Ilcan, Oguzhan Sahin, İsmail Raci Bayer, Mustafa Sahmaran, Muammer Koc
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509523002383
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author Shoukat Alim Khan
Muhammad Jassim
Husyin Ilcan
Oguzhan Sahin
İsmail Raci Bayer
Mustafa Sahmaran
Muammer Koc
author_facet Shoukat Alim Khan
Muhammad Jassim
Husyin Ilcan
Oguzhan Sahin
İsmail Raci Bayer
Mustafa Sahmaran
Muammer Koc
author_sort Shoukat Alim Khan
collection DOAJ
description The use of 3D printing in construction activities can help to reduce waste, lower energy consumption, and minimize the environmental impact of building projects. As technology continues to advance, it has the potential to play a major role in the development of cleaner, more sustainable production processes in the construction industry. For each such innovation, it is essential to ensure its environmental sustainability at an early stage of development. This study aims to assess the potential environmental advantages and disadvantages of newly developed construction and demolition waste (CDW)-based geopolymer materials for 3D printing of built-environment structures. The study identifies potential ''hot spots'' of the developed process where environmental impact is highest and develops strategies to reduce or mitigate negative impacts. Life Cycle Assessment (LCA) was carried out for three cases of CDW-based 3D printed structures, Portland cement-based 3D printed structures, and conventional masonry construction methods and materials, to analyze the environmental impact of CDW-based 3D-printed designs and their comparative analysis. The results showed that geopolymer-based 3D printed construction resulted in the lowest global warming potential of 488 [kg CO2 eq] as compared to 595.6 [kg CO2 eq] for ordinary Portland cement-based structure and 533.7 [kg CO2 eq] for conventional masonry construction of the equivalent structure. The main environmental ''hot spot'' identified for the geopolymer-based 3D printed construction process was the amount of electrical energy required for the mechanical processing of waste materials, which was more than 61% of the total GWP impact. In addition to decreasing solid CDW, the developed approach has significant potential for improvement by using more sustainable energy sources and reducing the amount of solid CDW generated.
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spelling doaj.art-5cb0ab6334014fd2b88a8c4b9e47a04a2023-06-21T06:54:19ZengElsevierCase Studies in Construction Materials2214-50952023-07-0118e020593D printing of circular materials: Comparative environmental analysis of materials and construction techniquesShoukat Alim Khan0Muhammad Jassim1Husyin Ilcan2Oguzhan Sahin3İsmail Raci Bayer4Mustafa Sahmaran5Muammer Koc6Division of Sustainable Development, College of Science and Engineering, Hamad Bin Khalifa University, Qatar Foundation, Doha, Qatar; Corresponding author.Division of Sustainable Development, College of Science and Engineering, Hamad Bin Khalifa University, Qatar Foundation, Doha, QatarDepartment of Civil Engineering, Hacettepe University, Beytepe, Ankara, TurkeyDepartment of Civil Engineering, Ankara University, Ankara, TurkeyMinistry of Environment, Urbanization and Climate Change, Ankara, TurkeyDepartment of Civil Engineering, Hacettepe University, Beytepe, Ankara, TurkeyDivision of Sustainable Development, College of Science and Engineering, Hamad Bin Khalifa University, Qatar Foundation, Doha, QatarThe use of 3D printing in construction activities can help to reduce waste, lower energy consumption, and minimize the environmental impact of building projects. As technology continues to advance, it has the potential to play a major role in the development of cleaner, more sustainable production processes in the construction industry. For each such innovation, it is essential to ensure its environmental sustainability at an early stage of development. This study aims to assess the potential environmental advantages and disadvantages of newly developed construction and demolition waste (CDW)-based geopolymer materials for 3D printing of built-environment structures. The study identifies potential ''hot spots'' of the developed process where environmental impact is highest and develops strategies to reduce or mitigate negative impacts. Life Cycle Assessment (LCA) was carried out for three cases of CDW-based 3D printed structures, Portland cement-based 3D printed structures, and conventional masonry construction methods and materials, to analyze the environmental impact of CDW-based 3D-printed designs and their comparative analysis. The results showed that geopolymer-based 3D printed construction resulted in the lowest global warming potential of 488 [kg CO2 eq] as compared to 595.6 [kg CO2 eq] for ordinary Portland cement-based structure and 533.7 [kg CO2 eq] for conventional masonry construction of the equivalent structure. The main environmental ''hot spot'' identified for the geopolymer-based 3D printed construction process was the amount of electrical energy required for the mechanical processing of waste materials, which was more than 61% of the total GWP impact. In addition to decreasing solid CDW, the developed approach has significant potential for improvement by using more sustainable energy sources and reducing the amount of solid CDW generated.http://www.sciencedirect.com/science/article/pii/S22145095230023833D printingSustainable buildingConstruction and demolition wasteBuilt-environmentCircular economyEnvironmental sustainability
spellingShingle Shoukat Alim Khan
Muhammad Jassim
Husyin Ilcan
Oguzhan Sahin
İsmail Raci Bayer
Mustafa Sahmaran
Muammer Koc
3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
Case Studies in Construction Materials
3D printing
Sustainable building
Construction and demolition waste
Built-environment
Circular economy
Environmental sustainability
title 3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
title_full 3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
title_fullStr 3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
title_full_unstemmed 3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
title_short 3D printing of circular materials: Comparative environmental analysis of materials and construction techniques
title_sort 3d printing of circular materials comparative environmental analysis of materials and construction techniques
topic 3D printing
Sustainable building
Construction and demolition waste
Built-environment
Circular economy
Environmental sustainability
url http://www.sciencedirect.com/science/article/pii/S2214509523002383
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