Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles

The present study aims to investigate the interaction of ratcheting and fatigue phenomena for additively manufactured (AM) samples of SS304L and AlSi10Mg undergoing uniaxial asymmetric stress cycles. Overall damage was accumulated through fatigue and ratcheting on AM samples prepared from three-dime...

Full description

Bibliographic Details
Main Authors: M. Servatan, S. M. Hashemi, A. Varvani-Farahani
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/9/1534
_version_ 1797578878890278912
author M. Servatan
S. M. Hashemi
A. Varvani-Farahani
author_facet M. Servatan
S. M. Hashemi
A. Varvani-Farahani
author_sort M. Servatan
collection DOAJ
description The present study aims to investigate the interaction of ratcheting and fatigue phenomena for additively manufactured (AM) samples of SS304L and AlSi10Mg undergoing uniaxial asymmetric stress cycles. Overall damage was accumulated through fatigue and ratcheting on AM samples prepared from three-dimensional-printed plates along vertical and horizontal directions. Fatigue damage was evaluated based on the strain energy density fatigue approach and ratcheting damage was calculated through use of an isotropic–kinematic hardening framework. The isotropic description through the Lee–Zavrel (L–Z) model formed the initial and concentric expansion of yield surfaces while the Ahmadzadeh–Varvani (A–V) kinematic hardening rule translated yield surfaces into the deviatoric stress space. Ratcheting of AM samples was simulated using finite element analysis through use of triangular and quadrilateral elements. Ratcheting values of the AM samples were simulated on the basis of Chaboche’s materials model. The predicted and simulated ratcheting damage curves placed above the experimental fatigue–ratcheting experimental data while predicted fatigue damage curves collapsed below the measured values. The overall damage was formulated to partition damage weights due to fatigue and ratcheting phenomena.
first_indexed 2024-03-10T22:27:55Z
format Article
id doaj.art-5ce3e3cef1744865a6a64f67b449139d
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-10T22:27:55Z
publishDate 2023-08-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-5ce3e3cef1744865a6a64f67b449139d2023-11-19T11:56:18ZengMDPI AGMetals2075-47012023-08-01139153410.3390/met13091534Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress CyclesM. Servatan0S. M. Hashemi1A. Varvani-Farahani2Department of Mechanical and Industrial Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, ON M5B 2K3, CanadaDepartment of Aerospace Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, ON M5B 2K3, CanadaDepartment of Mechanical and Industrial Engineering, Toronto Metropolitan University, 350 Victoria Street, Toronto, ON M5B 2K3, CanadaThe present study aims to investigate the interaction of ratcheting and fatigue phenomena for additively manufactured (AM) samples of SS304L and AlSi10Mg undergoing uniaxial asymmetric stress cycles. Overall damage was accumulated through fatigue and ratcheting on AM samples prepared from three-dimensional-printed plates along vertical and horizontal directions. Fatigue damage was evaluated based on the strain energy density fatigue approach and ratcheting damage was calculated through use of an isotropic–kinematic hardening framework. The isotropic description through the Lee–Zavrel (L–Z) model formed the initial and concentric expansion of yield surfaces while the Ahmadzadeh–Varvani (A–V) kinematic hardening rule translated yield surfaces into the deviatoric stress space. Ratcheting of AM samples was simulated using finite element analysis through use of triangular and quadrilateral elements. Ratcheting values of the AM samples were simulated on the basis of Chaboche’s materials model. The predicted and simulated ratcheting damage curves placed above the experimental fatigue–ratcheting experimental data while predicted fatigue damage curves collapsed below the measured values. The overall damage was formulated to partition damage weights due to fatigue and ratcheting phenomena.https://www.mdpi.com/2075-4701/13/9/1534additive manufacturingoverall damagefatigue–ratcheting interactionbackstress evolutionhardening frameworkfinite element analysis
spellingShingle M. Servatan
S. M. Hashemi
A. Varvani-Farahani
Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
Metals
additive manufacturing
overall damage
fatigue–ratcheting interaction
backstress evolution
hardening framework
finite element analysis
title Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
title_full Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
title_fullStr Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
title_full_unstemmed Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
title_short Ratcheting–Fatigue Damage Assessment of Additively Manufactured SS304L and AlSi10Mg Samples under Asymmetric Stress Cycles
title_sort ratcheting fatigue damage assessment of additively manufactured ss304l and alsi10mg samples under asymmetric stress cycles
topic additive manufacturing
overall damage
fatigue–ratcheting interaction
backstress evolution
hardening framework
finite element analysis
url https://www.mdpi.com/2075-4701/13/9/1534
work_keys_str_mv AT mservatan ratchetingfatiguedamageassessmentofadditivelymanufacturedss304landalsi10mgsamplesunderasymmetricstresscycles
AT smhashemi ratchetingfatiguedamageassessmentofadditivelymanufacturedss304landalsi10mgsamplesunderasymmetricstresscycles
AT avarvanifarahani ratchetingfatiguedamageassessmentofadditivelymanufacturedss304landalsi10mgsamplesunderasymmetricstresscycles