PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS

An extremely porous geopolymer material - an incombustible alumino-silicate foam - can be prepared by incorporating gas-forming agents into mixtures consisting of an alkaline activating agent (NaOH + sodium water glass) and fly ash. Aluminium powder or materials containing elemental Si (silica fume,...

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Main Authors: Frantisek Skvara, Rostislav Sulc, Tisler Zdenek, Skricik Petr, Smilauer Vit, Zlamalova Cilova Zuzana
Format: Article
Language:English
Published: University of Chemistry and Technology, Prague 2014-09-01
Series:Ceramics-Silikáty
Subjects:
Online Access: http://www.ceramics-silikaty.cz/2014/pdf/2014_03_188.pdf
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author Frantisek Skvara
Rostislav Sulc
Tisler Zdenek
Skricik Petr
Smilauer Vit
Zlamalova Cilova Zuzana
author_facet Frantisek Skvara
Rostislav Sulc
Tisler Zdenek
Skricik Petr
Smilauer Vit
Zlamalova Cilova Zuzana
author_sort Frantisek Skvara
collection DOAJ
description An extremely porous geopolymer material - an incombustible alumino-silicate foam - can be prepared by incorporating gas-forming agents into mixtures consisting of an alkaline activating agent (NaOH + sodium water glass) and fly ash. Aluminium powder or materials containing elemental Si (silica fume, FeSi or SiC) may be used as gas-forming agents. Macroscopic pores are given rise thanks to the release of gaseous hydrogen generated during the reaction of aluminium, respectively Si, in a strong alkaline environment. The formation of the foam becomes more intense if aluminium powder is used instead of silica fume. The effect of silica fume can only be observed at concentrations ranging from 5 to 10 percent by weight and at temperatures above 60oC because of a low content of elemental Si in silica fume. The foam formation takes place immediately after the addition of aluminium powder to the mixture but the foam collapsing must be prevented by incorporation of portland cement or lime. The Si reaction in the strong alkaline environment is boosted by the presence of an alumino-silicate material, ie the fly ash. Geopolymer foams prepared by addition of gas-forming aluminium powder or silica fume are characterized by similar pore sizes; the pore size is comparable with that observed in lime-silicate materials produced in autoclave. The volume weight of geopolymer foams is similar to that of other inorganic foams. The strength of geopolymer foams is dependent on their volume weigth. Mechanical properties of geopolymer foams were stable over the investigated period of a year. Geopolymer foams are incombustible and can resist temperatures of up to 1000oC without any sign of decomposition. Their shape does not change after exposure to temperatures ranging from 400 to 800oC. In contrast to lime-silicate foams and cement-based foams the firing of geopolymer foams is not accompanied by the formation of any cracks or by any additional changes (rehydration).
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spelling doaj.art-5ce57fc0860442f1a1f11bfd2a9963272022-12-21T18:21:38ZengUniversity of Chemistry and Technology, PragueCeramics-Silikáty0862-54681804-58472014-09-01583188197.20160312094030PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMSFrantisek Skvara0Rostislav SulcTisler Zdenek1Skricik Petr2Smilauer VitZlamalova Cilova Zuzana3 Institute of Glass and Ceramics, Faculty of Chemical Technology, ICT Prague, Technicka 5, 16628 Prague 6, Czech Republic Institute of Glass and Ceramics, Faculty of Chemical Technology, ICT Prague, Technicka 5, 16628 Prague 6, Czech Republic Institute of Glass and Ceramics, Faculty of Chemical Technology, ICT Prague, Technicka 5, 16628 Prague 6, Czech Republic Institute of Glass and Ceramics, Faculty of Chemical Technology, ICT Prague, Technicka 5, 16628 Prague 6, Czech Republic An extremely porous geopolymer material - an incombustible alumino-silicate foam - can be prepared by incorporating gas-forming agents into mixtures consisting of an alkaline activating agent (NaOH + sodium water glass) and fly ash. Aluminium powder or materials containing elemental Si (silica fume, FeSi or SiC) may be used as gas-forming agents. Macroscopic pores are given rise thanks to the release of gaseous hydrogen generated during the reaction of aluminium, respectively Si, in a strong alkaline environment. The formation of the foam becomes more intense if aluminium powder is used instead of silica fume. The effect of silica fume can only be observed at concentrations ranging from 5 to 10 percent by weight and at temperatures above 60oC because of a low content of elemental Si in silica fume. The foam formation takes place immediately after the addition of aluminium powder to the mixture but the foam collapsing must be prevented by incorporation of portland cement or lime. The Si reaction in the strong alkaline environment is boosted by the presence of an alumino-silicate material, ie the fly ash. Geopolymer foams prepared by addition of gas-forming aluminium powder or silica fume are characterized by similar pore sizes; the pore size is comparable with that observed in lime-silicate materials produced in autoclave. The volume weight of geopolymer foams is similar to that of other inorganic foams. The strength of geopolymer foams is dependent on their volume weigth. Mechanical properties of geopolymer foams were stable over the investigated period of a year. Geopolymer foams are incombustible and can resist temperatures of up to 1000oC without any sign of decomposition. Their shape does not change after exposure to temperatures ranging from 400 to 800oC. In contrast to lime-silicate foams and cement-based foams the firing of geopolymer foams is not accompanied by the formation of any cracks or by any additional changes (rehydration). http://www.ceramics-silikaty.cz/2014/pdf/2014_03_188.pdf Geopolymer Foam Macro-porosity Fly ash
spellingShingle Frantisek Skvara
Rostislav Sulc
Tisler Zdenek
Skricik Petr
Smilauer Vit
Zlamalova Cilova Zuzana
PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
Ceramics-Silikáty
Geopolymer
Foam
Macro-porosity
Fly ash
title PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
title_full PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
title_fullStr PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
title_full_unstemmed PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
title_short PREPARATION AND PROPERTIES OF FLY ASH-BASED GEOPOLYMER FOAMS
title_sort preparation and properties of fly ash based geopolymer foams
topic Geopolymer
Foam
Macro-porosity
Fly ash
url http://www.ceramics-silikaty.cz/2014/pdf/2014_03_188.pdf
work_keys_str_mv AT frantisekskvara preparationandpropertiesofflyashbasedgeopolymerfoams
AT rostislavsulc preparationandpropertiesofflyashbasedgeopolymerfoams
AT tislerzdenek preparationandpropertiesofflyashbasedgeopolymerfoams
AT skricikpetr preparationandpropertiesofflyashbasedgeopolymerfoams
AT smilauervit preparationandpropertiesofflyashbasedgeopolymerfoams
AT zlamalovacilovazuzana preparationandpropertiesofflyashbasedgeopolymerfoams