An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device

Rice is a widely cultivated food crop worldwide, and threshing is one of the most important operations of combine harvesters in grain production. It is a complex, nonlinear, multi-parameter physical process. The flexible threshing device has unique advantages in reducing the grain damage rate and ha...

Full description

Bibliographic Details
Main Authors: Lan Ma, Fangping Xie, Dawei Liu, Xiushan Wang, Zhanfeng Zhang
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/13/4/788
_version_ 1827746324937703424
author Lan Ma
Fangping Xie
Dawei Liu
Xiushan Wang
Zhanfeng Zhang
author_facet Lan Ma
Fangping Xie
Dawei Liu
Xiushan Wang
Zhanfeng Zhang
author_sort Lan Ma
collection DOAJ
description Rice is a widely cultivated food crop worldwide, and threshing is one of the most important operations of combine harvesters in grain production. It is a complex, nonlinear, multi-parameter physical process. The flexible threshing device has unique advantages in reducing the grain damage rate and has already been one of the major concerns in engineering design. Using the measured test database of the flexible threshing test bench, the rotation speed of the threshing cylinder (RS), threshing clearance of the concave sieve (TC), separation clearance of the concave sieve (SC), and feeding quantity (FQ) are used as the input layer. In contrast, the crushing rate (Y<sub>P</sub>), impurity rate of the threshed material (Y<sub>Z</sub>), and loss rate (Y<sub>S</sub>) are used in the output layer. A 4-5-3-3 artificial neural network (ANN) model, with a backpropagation learning algorithm, was developed to predict the threshing performance of the flexible threshing device. Next, we explored the degree to which the inputs affect the outputs. The results showed that the R of the threshing performance model validation set in the hidden layer reached 0.980, and the root mean square error (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>R</mi><mi>M</mi><mi>S</mi><mi>E</mi></mrow></semantics></math></inline-formula>) and the average absolute error (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>M</mi><mi>A</mi><mi>E</mi></mrow></semantics></math></inline-formula>) were less than 0.139 and 0.153, respectively. The built neural network model predicted the performance of the flexible threshing device, and the regression determination coefficient R<sup>2</sup> between the prediction data and the experimental data was 0.953. The results showed revealed that the data combined with the ANN method is an effective approach for predicting the threshing performance of the flexible threshing device in rice. Moreover, the sensitivity analysis showed that RS, TC, and SC were crucial factors influencing the performance of the flexible threshing device, with an average relative importance of 15.00%, 14.89%, and 14.32%, respectively. FQ had the least effect on threshing performance, with an average threshing relative importance of 11.65%. Our findings can be leveraged to optimize the threshing performance of future flexible threshing devices.
first_indexed 2024-03-11T05:20:50Z
format Article
id doaj.art-5d252bb7bb3b4b1c8bba9efd7e138dc5
institution Directory Open Access Journal
issn 2077-0472
language English
last_indexed 2024-03-11T05:20:50Z
publishDate 2023-03-01
publisher MDPI AG
record_format Article
series Agriculture
spelling doaj.art-5d252bb7bb3b4b1c8bba9efd7e138dc52023-11-17T17:53:27ZengMDPI AGAgriculture2077-04722023-03-0113478810.3390/agriculture13040788An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing DeviceLan Ma0Fangping Xie1Dawei Liu2Xiushan Wang3Zhanfeng Zhang4College of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha 410102, ChinaCollege of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha 410102, ChinaCollege of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha 410102, ChinaCollege of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha 410102, ChinaChangsha Zichen Technology Development Co., Ltd., Changsha 410221, ChinaRice is a widely cultivated food crop worldwide, and threshing is one of the most important operations of combine harvesters in grain production. It is a complex, nonlinear, multi-parameter physical process. The flexible threshing device has unique advantages in reducing the grain damage rate and has already been one of the major concerns in engineering design. Using the measured test database of the flexible threshing test bench, the rotation speed of the threshing cylinder (RS), threshing clearance of the concave sieve (TC), separation clearance of the concave sieve (SC), and feeding quantity (FQ) are used as the input layer. In contrast, the crushing rate (Y<sub>P</sub>), impurity rate of the threshed material (Y<sub>Z</sub>), and loss rate (Y<sub>S</sub>) are used in the output layer. A 4-5-3-3 artificial neural network (ANN) model, with a backpropagation learning algorithm, was developed to predict the threshing performance of the flexible threshing device. Next, we explored the degree to which the inputs affect the outputs. The results showed that the R of the threshing performance model validation set in the hidden layer reached 0.980, and the root mean square error (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>R</mi><mi>M</mi><mi>S</mi><mi>E</mi></mrow></semantics></math></inline-formula>) and the average absolute error (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>M</mi><mi>A</mi><mi>E</mi></mrow></semantics></math></inline-formula>) were less than 0.139 and 0.153, respectively. The built neural network model predicted the performance of the flexible threshing device, and the regression determination coefficient R<sup>2</sup> between the prediction data and the experimental data was 0.953. The results showed revealed that the data combined with the ANN method is an effective approach for predicting the threshing performance of the flexible threshing device in rice. Moreover, the sensitivity analysis showed that RS, TC, and SC were crucial factors influencing the performance of the flexible threshing device, with an average relative importance of 15.00%, 14.89%, and 14.32%, respectively. FQ had the least effect on threshing performance, with an average threshing relative importance of 11.65%. Our findings can be leveraged to optimize the threshing performance of future flexible threshing devices.https://www.mdpi.com/2077-0472/13/4/788riceflexible threshing cylinderartificial neural networkthreshing clearance of concave sieveseparating clearance of concave sievefeeding quantity
spellingShingle Lan Ma
Fangping Xie
Dawei Liu
Xiushan Wang
Zhanfeng Zhang
An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
Agriculture
rice
flexible threshing cylinder
artificial neural network
threshing clearance of concave sieve
separating clearance of concave sieve
feeding quantity
title An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
title_full An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
title_fullStr An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
title_full_unstemmed An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
title_short An Application of Artificial Neural Network for Predicting Threshing Performance in a Flexible Threshing Device
title_sort application of artificial neural network for predicting threshing performance in a flexible threshing device
topic rice
flexible threshing cylinder
artificial neural network
threshing clearance of concave sieve
separating clearance of concave sieve
feeding quantity
url https://www.mdpi.com/2077-0472/13/4/788
work_keys_str_mv AT lanma anapplicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT fangpingxie anapplicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT daweiliu anapplicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT xiushanwang anapplicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT zhanfengzhang anapplicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT lanma applicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT fangpingxie applicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT daweiliu applicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT xiushanwang applicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice
AT zhanfengzhang applicationofartificialneuralnetworkforpredictingthreshingperformanceinaflexiblethreshingdevice