Machine learning-assisted crystal engineering of a zeolite

Abstract It is shown that Machine Learning (ML) algorithms can usefully capture the effect of crystallization composition and conditions (inputs) on key microstructural characteristics (outputs) of faujasite type zeolites (structure types FAU, EMT, and their intergrowths), which are widely used zeol...

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Main Authors: Xinyu Li, He Han, Nikolaos Evangelou, Noah J. Wichrowski, Peng Lu, Wenqian Xu, Son-Jong Hwang, Wenyang Zhao, Chunshan Song, Xinwen Guo, Aditya Bhan, Ioannis G. Kevrekidis, Michael Tsapatsis
Format: Article
Language:English
Published: Nature Portfolio 2023-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-023-38738-5
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author Xinyu Li
He Han
Nikolaos Evangelou
Noah J. Wichrowski
Peng Lu
Wenqian Xu
Son-Jong Hwang
Wenyang Zhao
Chunshan Song
Xinwen Guo
Aditya Bhan
Ioannis G. Kevrekidis
Michael Tsapatsis
author_facet Xinyu Li
He Han
Nikolaos Evangelou
Noah J. Wichrowski
Peng Lu
Wenqian Xu
Son-Jong Hwang
Wenyang Zhao
Chunshan Song
Xinwen Guo
Aditya Bhan
Ioannis G. Kevrekidis
Michael Tsapatsis
author_sort Xinyu Li
collection DOAJ
description Abstract It is shown that Machine Learning (ML) algorithms can usefully capture the effect of crystallization composition and conditions (inputs) on key microstructural characteristics (outputs) of faujasite type zeolites (structure types FAU, EMT, and their intergrowths), which are widely used zeolite catalysts and adsorbents. The utility of ML (in particular, Geometric Harmonics) toward learning input-output relationships of interest is demonstrated, and a comparison with Neural Networks and Gaussian Process Regression, as alternative approaches, is provided. Through ML, synthesis conditions were identified to enhance the Si/Al ratio of high purity FAU zeolite to the hitherto highest level (i.e., Si/Al = 3.5) achieved via direct (not seeded), and organic structure-directing-agent-free synthesis from sodium aluminosilicate sols. The analysis of the ML algorithms’ results offers the insight that reduced Na2O content is key to formulating FAU materials with high Si/Al ratio. An acid catalyst prepared by partial ion exchange of the high-Si/Al-ratio FAU (Si/Al = 3.5) exhibits improved proton reactivity (as well as specific activity, per unit mass of catalyst) in propane cracking and dehydrogenation compared to the catalyst prepared from the previously reported highest Si/Al ratio (Si/Al = 2.8).
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spelling doaj.art-5d4c7b3390d94511a9fa92a2b79465be2023-06-04T11:32:52ZengNature PortfolioNature Communications2041-17232023-05-0114111210.1038/s41467-023-38738-5Machine learning-assisted crystal engineering of a zeoliteXinyu Li0He Han1Nikolaos Evangelou2Noah J. Wichrowski3Peng Lu4Wenqian Xu5Son-Jong Hwang6Wenyang Zhao7Chunshan Song8Xinwen Guo9Aditya Bhan10Ioannis G. Kevrekidis11Michael Tsapatsis12Department of Chemical Engineering and Materials Science, University of MinnesotaDepartment of Chemical Engineering and Materials Science, University of MinnesotaDepartment of Chemical and Biomolecular Engineering, Johns Hopkins UniversityDepartment of Applied Mathematics and Statistics, Johns Hopkins UniversityDepartment of Chemical and Biomolecular Engineering, Johns Hopkins UniversityX-ray Science Division, Advanced Photon Source, Argonne National LaboratoryDivision of Chemistry and Chemical Engineering, California Institute of TechnologyDepartment of Chemical Engineering and Materials Science, University of MinnesotaState Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of TechnologyState Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of TechnologyDepartment of Chemical Engineering and Materials Science, University of MinnesotaDepartment of Chemical and Biomolecular Engineering, Johns Hopkins UniversityDepartment of Chemical Engineering and Materials Science, University of MinnesotaAbstract It is shown that Machine Learning (ML) algorithms can usefully capture the effect of crystallization composition and conditions (inputs) on key microstructural characteristics (outputs) of faujasite type zeolites (structure types FAU, EMT, and their intergrowths), which are widely used zeolite catalysts and adsorbents. The utility of ML (in particular, Geometric Harmonics) toward learning input-output relationships of interest is demonstrated, and a comparison with Neural Networks and Gaussian Process Regression, as alternative approaches, is provided. Through ML, synthesis conditions were identified to enhance the Si/Al ratio of high purity FAU zeolite to the hitherto highest level (i.e., Si/Al = 3.5) achieved via direct (not seeded), and organic structure-directing-agent-free synthesis from sodium aluminosilicate sols. The analysis of the ML algorithms’ results offers the insight that reduced Na2O content is key to formulating FAU materials with high Si/Al ratio. An acid catalyst prepared by partial ion exchange of the high-Si/Al-ratio FAU (Si/Al = 3.5) exhibits improved proton reactivity (as well as specific activity, per unit mass of catalyst) in propane cracking and dehydrogenation compared to the catalyst prepared from the previously reported highest Si/Al ratio (Si/Al = 2.8).https://doi.org/10.1038/s41467-023-38738-5
spellingShingle Xinyu Li
He Han
Nikolaos Evangelou
Noah J. Wichrowski
Peng Lu
Wenqian Xu
Son-Jong Hwang
Wenyang Zhao
Chunshan Song
Xinwen Guo
Aditya Bhan
Ioannis G. Kevrekidis
Michael Tsapatsis
Machine learning-assisted crystal engineering of a zeolite
Nature Communications
title Machine learning-assisted crystal engineering of a zeolite
title_full Machine learning-assisted crystal engineering of a zeolite
title_fullStr Machine learning-assisted crystal engineering of a zeolite
title_full_unstemmed Machine learning-assisted crystal engineering of a zeolite
title_short Machine learning-assisted crystal engineering of a zeolite
title_sort machine learning assisted crystal engineering of a zeolite
url https://doi.org/10.1038/s41467-023-38738-5
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