Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation

This paper discusses the problem of recognizing defective epoxy drop images for the purpose of performing vision-based die attachment inspection in integrated circuit (IC) manufacturing based on deep neural networks. Two supervised and two unsupervised recognition models are considered. The supervis...

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Main Authors: Lamia Alam, Nasser Kehtarnavaz
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/24/3/738
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author Lamia Alam
Nasser Kehtarnavaz
author_facet Lamia Alam
Nasser Kehtarnavaz
author_sort Lamia Alam
collection DOAJ
description This paper discusses the problem of recognizing defective epoxy drop images for the purpose of performing vision-based die attachment inspection in integrated circuit (IC) manufacturing based on deep neural networks. Two supervised and two unsupervised recognition models are considered. The supervised models examined are an autoencoder (AE) network together with a multi-layer perceptron network (MLP) and a VGG16 network, while the unsupervised models examined are an autoencoder (AE) network together with k-means clustering and a VGG16 network together with k-means clustering. Since in practice very few defective epoxy drop images are available on an actual IC production line, the emphasis in this paper is placed on the impact of data augmentation on the recognition outcome. The data augmentation is achieved by generating synthesized defective epoxy drop images via our previously developed enhanced loss function CycleGAN generative network. The experimental results indicate that when using data augmentation, the supervised and unsupervised models of VGG16 generate perfect or near perfect accuracies for recognition of defective epoxy drop images for the dataset examined. More specifically, for the supervised models of AE+MLP and VGG16, the recognition accuracy is improved by 47% and 1%, respectively, and for the unsupervised models of AE+Kmeans and VGG+Kmeans, the recognition accuracy is improved by 37% and 15%, respectively, due to the data augmentation.
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spelling doaj.art-5d57f6ba4e0e4d82a98e7c655e80dff92024-02-09T15:21:41ZengMDPI AGSensors1424-82202024-01-0124373810.3390/s24030738Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data AugmentationLamia Alam0Nasser Kehtarnavaz1Department of Electrical and Computer Engineering, University of Texas at Dallas, Richardson, TX 75080, USADepartment of Electrical and Computer Engineering, University of Texas at Dallas, Richardson, TX 75080, USAThis paper discusses the problem of recognizing defective epoxy drop images for the purpose of performing vision-based die attachment inspection in integrated circuit (IC) manufacturing based on deep neural networks. Two supervised and two unsupervised recognition models are considered. The supervised models examined are an autoencoder (AE) network together with a multi-layer perceptron network (MLP) and a VGG16 network, while the unsupervised models examined are an autoencoder (AE) network together with k-means clustering and a VGG16 network together with k-means clustering. Since in practice very few defective epoxy drop images are available on an actual IC production line, the emphasis in this paper is placed on the impact of data augmentation on the recognition outcome. The data augmentation is achieved by generating synthesized defective epoxy drop images via our previously developed enhanced loss function CycleGAN generative network. The experimental results indicate that when using data augmentation, the supervised and unsupervised models of VGG16 generate perfect or near perfect accuracies for recognition of defective epoxy drop images for the dataset examined. More specifically, for the supervised models of AE+MLP and VGG16, the recognition accuracy is improved by 47% and 1%, respectively, and for the unsupervised models of AE+Kmeans and VGG+Kmeans, the recognition accuracy is improved by 37% and 15%, respectively, due to the data augmentation.https://www.mdpi.com/1424-8220/24/3/738vision-based inspection in IC manufacturingepoxy drop images for die attachmentdata augmentation via enhanced CycleGANsupervised and unsupervised recognition of defective epoxy drop imagesimpact of data augmentation on recognition accuracies
spellingShingle Lamia Alam
Nasser Kehtarnavaz
Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
Sensors
vision-based inspection in IC manufacturing
epoxy drop images for die attachment
data augmentation via enhanced CycleGAN
supervised and unsupervised recognition of defective epoxy drop images
impact of data augmentation on recognition accuracies
title Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
title_full Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
title_fullStr Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
title_full_unstemmed Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
title_short Improving Recognition of Defective Epoxy Images in Integrated Circuit Manufacturing by Data Augmentation
title_sort improving recognition of defective epoxy images in integrated circuit manufacturing by data augmentation
topic vision-based inspection in IC manufacturing
epoxy drop images for die attachment
data augmentation via enhanced CycleGAN
supervised and unsupervised recognition of defective epoxy drop images
impact of data augmentation on recognition accuracies
url https://www.mdpi.com/1424-8220/24/3/738
work_keys_str_mv AT lamiaalam improvingrecognitionofdefectiveepoxyimagesinintegratedcircuitmanufacturingbydataaugmentation
AT nasserkehtarnavaz improvingrecognitionofdefectiveepoxyimagesinintegratedcircuitmanufacturingbydataaugmentation