Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy

In this study, metal inert gas welding (MIG) was applied to 4 mm thick 6005A-T6 aluminum alloy welding. Compared with other parts, the hardness of the weld zone (WZ) was the lowest, about 67 HV. There was the Softening in WZ, which might make WZ the weakest zone. Then, fatigue tests were carried out...

Full description

Bibliographic Details
Main Authors: Zeng Peng, Shanglei Yang, Zhentao Wang, Zihao Gao
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/13/4698
_version_ 1797434082261467136
author Zeng Peng
Shanglei Yang
Zhentao Wang
Zihao Gao
author_facet Zeng Peng
Shanglei Yang
Zhentao Wang
Zihao Gao
author_sort Zeng Peng
collection DOAJ
description In this study, metal inert gas welding (MIG) was applied to 4 mm thick 6005A-T6 aluminum alloy welding. Compared with other parts, the hardness of the weld zone (WZ) was the lowest, about 67 HV. There was the Softening in WZ, which might make WZ the weakest zone. Then, fatigue tests were carried out on MIG welded joints. All the fatigue specimens fractured at the weld toe of the lap joint, and the fracture was characterized by a cleavage fracture. Crack closure induced by oxide was observed during the steady propagation of the fatigue crack. Impurities hindered crack propagation, changed the direction of crack propagation, and appeared in stepped fatigue strip distribution morphology; in the process of the main crack propagation, the initiation and propagation of small cracks were easily restricted and hindered by the main crack, which slowed down the propagation rate and even stopped the propagation directly.
first_indexed 2024-03-09T10:27:10Z
format Article
id doaj.art-5d78c2daa4df45c587312ac0f2a421dc
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T10:27:10Z
publishDate 2022-07-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-5d78c2daa4df45c587312ac0f2a421dc2023-12-01T21:34:45ZengMDPI AGMaterials1996-19442022-07-011513469810.3390/ma15134698Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum AlloyZeng Peng0Shanglei Yang1Zhentao Wang2Zihao Gao3School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, ChinaIn this study, metal inert gas welding (MIG) was applied to 4 mm thick 6005A-T6 aluminum alloy welding. Compared with other parts, the hardness of the weld zone (WZ) was the lowest, about 67 HV. There was the Softening in WZ, which might make WZ the weakest zone. Then, fatigue tests were carried out on MIG welded joints. All the fatigue specimens fractured at the weld toe of the lap joint, and the fracture was characterized by a cleavage fracture. Crack closure induced by oxide was observed during the steady propagation of the fatigue crack. Impurities hindered crack propagation, changed the direction of crack propagation, and appeared in stepped fatigue strip distribution morphology; in the process of the main crack propagation, the initiation and propagation of small cracks were easily restricted and hindered by the main crack, which slowed down the propagation rate and even stopped the propagation directly.https://www.mdpi.com/1996-1944/15/13/46986005A-T6 aluminum alloyMIGfatiguecrack propagation
spellingShingle Zeng Peng
Shanglei Yang
Zhentao Wang
Zihao Gao
Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
Materials
6005A-T6 aluminum alloy
MIG
fatigue
crack propagation
title Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
title_full Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
title_fullStr Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
title_full_unstemmed Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
title_short Fatigue Property and Small Crack Propagation Mechanism of MIG Welding Joint of 6005A-T6 Aluminum Alloy
title_sort fatigue property and small crack propagation mechanism of mig welding joint of 6005a t6 aluminum alloy
topic 6005A-T6 aluminum alloy
MIG
fatigue
crack propagation
url https://www.mdpi.com/1996-1944/15/13/4698
work_keys_str_mv AT zengpeng fatiguepropertyandsmallcrackpropagationmechanismofmigweldingjointof6005at6aluminumalloy
AT shangleiyang fatiguepropertyandsmallcrackpropagationmechanismofmigweldingjointof6005at6aluminumalloy
AT zhentaowang fatiguepropertyandsmallcrackpropagationmechanismofmigweldingjointof6005at6aluminumalloy
AT zihaogao fatiguepropertyandsmallcrackpropagationmechanismofmigweldingjointof6005at6aluminumalloy