Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat

The(Ni, Pt)Al bond coats were prepared on the surface of nickel base single crystal superalloy by chemical vapor deposition(CVD), and then YSZ ceramic coats were directly deposited on the surface of bond coats by electron beam physical vapor deposition(EB-PVD).The influence of phase constituent of b...

Full description

Bibliographic Details
Main Authors: HE Wenxie, ZHEN Zhen, WANG Xin, PENG Chao, MU Rende, HE Limin, HUANG Guanghong, XU Zhenhua
Format: Article
Language:zho
Published: Journal of Aeronautical Materials 2023-08-01
Series:Journal of Aeronautical Materials
Subjects:
Online Access:http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000058
_version_ 1797752406230958080
author HE Wenxie
ZHEN Zhen
WANG Xin
PENG Chao
MU Rende
HE Limin
HUANG Guanghong
XU Zhenhua
author_facet HE Wenxie
ZHEN Zhen
WANG Xin
PENG Chao
MU Rende
HE Limin
HUANG Guanghong
XU Zhenhua
author_sort HE Wenxie
collection DOAJ
description The(Ni, Pt)Al bond coats were prepared on the surface of nickel base single crystal superalloy by chemical vapor deposition(CVD), and then YSZ ceramic coats were directly deposited on the surface of bond coats by electron beam physical vapor deposition(EB-PVD).The influence of phase constituent of bond coat on the cyclic oxidation behavior of (Ni, Pt)Al/YSZ thermal barrier coatings was investigated in detail. The phase structure, morphology and chemical composition of the coatings were analyzed. The experimental results show that the bond coat is mainly composed of β-(Ni,Pt)Al and PtAl2 phases and the contents of the as-deposited bond coat are primarily including Ni, Al, Pt, Co and Cr elements. The spallation location of the TBCs probably occurs at the interface of TGO layer and bond coat, inside of TGO layer and within the bond coat. After thermal cycling test, it is found that the spallation may occur in the interior and interface of TGO and adhesive layer. With the extension of thermal exposure time, the residual stress located at the TGO layer decreases gradually in total. Therefore, controlling the precursor activity, Pt/Al element content, inhibiting the formation of brittle PtAl2 phase, improving the interfacial toughness of TGO layer/bonding layer, and reducing the stress-strain level of TGO layer are important ways to extend the thermal cycling life of(Ni, Pt)Al/YSZ thermal barrier coatings.
first_indexed 2024-03-12T17:02:53Z
format Article
id doaj.art-5d8e68bd273842a1b970eb28635ba14f
institution Directory Open Access Journal
issn 1005-5053
language zho
last_indexed 2024-03-12T17:02:53Z
publishDate 2023-08-01
publisher Journal of Aeronautical Materials
record_format Article
series Journal of Aeronautical Materials
spelling doaj.art-5d8e68bd273842a1b970eb28635ba14f2023-08-07T07:13:25ZzhoJournal of Aeronautical MaterialsJournal of Aeronautical Materials1005-50532023-08-01434172410.11868/j.issn.1005-5053.2023.0000582023-0058Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coatHE Wenxie0ZHEN Zhen1WANG Xin2PENG Chao3MU Rende4HE Limin5HUANG Guanghong6XU Zhenhua7Guiyang AECC Power Precision Casting Co., LTD, Guiyang 550014, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaAviation Key Laboratory of Science and Technology on advanced Corrosion and Protection for Aviation Material,AECC Beijing Institute of Aeronautical Materials,Beijing 100095, ChinaThe(Ni, Pt)Al bond coats were prepared on the surface of nickel base single crystal superalloy by chemical vapor deposition(CVD), and then YSZ ceramic coats were directly deposited on the surface of bond coats by electron beam physical vapor deposition(EB-PVD).The influence of phase constituent of bond coat on the cyclic oxidation behavior of (Ni, Pt)Al/YSZ thermal barrier coatings was investigated in detail. The phase structure, morphology and chemical composition of the coatings were analyzed. The experimental results show that the bond coat is mainly composed of β-(Ni,Pt)Al and PtAl2 phases and the contents of the as-deposited bond coat are primarily including Ni, Al, Pt, Co and Cr elements. The spallation location of the TBCs probably occurs at the interface of TGO layer and bond coat, inside of TGO layer and within the bond coat. After thermal cycling test, it is found that the spallation may occur in the interior and interface of TGO and adhesive layer. With the extension of thermal exposure time, the residual stress located at the TGO layer decreases gradually in total. Therefore, controlling the precursor activity, Pt/Al element content, inhibiting the formation of brittle PtAl2 phase, improving the interfacial toughness of TGO layer/bonding layer, and reducing the stress-strain level of TGO layer are important ways to extend the thermal cycling life of(Ni, Pt)Al/YSZ thermal barrier coatings.http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000058thermal barrier coatingsthermal cyclingphase structureinterfacefailure
spellingShingle HE Wenxie
ZHEN Zhen
WANG Xin
PENG Chao
MU Rende
HE Limin
HUANG Guanghong
XU Zhenhua
Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
Journal of Aeronautical Materials
thermal barrier coatings
thermal cycling
phase structure
interface
failure
title Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
title_full Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
title_fullStr Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
title_full_unstemmed Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
title_short Thermal cycling behavior of EB-PVD TBCs with Pt modified aluminide bond coat
title_sort thermal cycling behavior of eb pvd tbcs with pt modified aluminide bond coat
topic thermal barrier coatings
thermal cycling
phase structure
interface
failure
url http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000058
work_keys_str_mv AT hewenxie thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT zhenzhen thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT wangxin thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT pengchao thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT murende thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT helimin thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT huangguanghong thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat
AT xuzhenhua thermalcyclingbehaviorofebpvdtbcswithptmodifiedaluminidebondcoat