Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process

The repair and restoration stage in remanufacturing is one of the vital phases to ensure the remanufactured component is qualified during the testing stage. The reliability of the component can be evaluated at the very early stage of remanufacturing process, by adopting the FMEA method. The FMEA me...

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Main Authors: Nurhasyimah Abd Aziz, Lenggeswaran Elanggoven, Nur Alia Shazmin Zakaria, Nurfadzylah Awang, Nadhira Fathiah Kamarulzaman, Dzuraidah Abd Wahab
Format: Article
Language:English
Published: Penteract Technology 2023-03-01
Series:Malaysian Journal of Science and Advanced Technology
Subjects:
Online Access:https://mjsat.com.my/index.php/mjsat/article/view/118
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author Nurhasyimah Abd Aziz
Lenggeswaran Elanggoven
Nur Alia Shazmin Zakaria
Nurfadzylah Awang
Nadhira Fathiah Kamarulzaman
Dzuraidah Abd Wahab
author_facet Nurhasyimah Abd Aziz
Lenggeswaran Elanggoven
Nur Alia Shazmin Zakaria
Nurfadzylah Awang
Nadhira Fathiah Kamarulzaman
Dzuraidah Abd Wahab
author_sort Nurhasyimah Abd Aziz
collection DOAJ
description The repair and restoration stage in remanufacturing is one of the vital phases to ensure the remanufactured component is qualified during the testing stage. The reliability of the component can be evaluated at the very early stage of remanufacturing process, by adopting the FMEA method. The FMEA method is a tool that facilitate the evaluation of reliability of component related to potential failures and damages of the component. An automotive brake caliper is selected as a case exemplary in this study. The FMEA method will be used to confirm the applicability of DED process as one of the repair processes where not all type of failures or damages are suitable to be repaired through DED process. Therefore, this study presents the identification of potential damages or failures of brake caliper and further, analyse the reliability of the component and identify the possible corrective action can be taken. The study shows that the failure modes of a brake pad is irreparable cases that requires part replacement whilst for brake caliper housing shows as having some potential to be repaired using DED process. However, further investigation related to the strength of the component is required to support the FMEA results.
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spelling doaj.art-5de54f8ad1e540f5aeb3a4014673f3c72023-08-25T14:41:09ZengPenteract TechnologyMalaysian Journal of Science and Advanced Technology2785-89012023-03-012S110.56532/mjsat.v2iS1.118118Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing ProcessNurhasyimah Abd Aziz0Lenggeswaran Elanggoven1Nur Alia Shazmin Zakaria2Nurfadzylah Awang3Nadhira Fathiah Kamarulzaman4Dzuraidah Abd Wahab5Department of Mechanical Engineering, School of Engineering and Computing, Manipal International UniversityDepartment of Mechanical Engineering, School of Engineering and Computing, Manipal International University, Nilai, Negeri Sembilan MalaysiaDepartment of Mechanical Engineering, School of Engineering and Computing, Manipal International University, Nilai, Negeri Sembilan MalaysiaDepartment of Mechanical Engineering, School of Engineering and Computing, Manipal International University, Nilai, Negeri Sembilan MalaysiaDepartment of Mechanical Engineering, School of Engineering and Computing, Manipal International University, Nilai, Negeri Sembilan Malaysia2Department of Mechanical and Manufacturing Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, UKM Bangi, Selangor, Malaysia The repair and restoration stage in remanufacturing is one of the vital phases to ensure the remanufactured component is qualified during the testing stage. The reliability of the component can be evaluated at the very early stage of remanufacturing process, by adopting the FMEA method. The FMEA method is a tool that facilitate the evaluation of reliability of component related to potential failures and damages of the component. An automotive brake caliper is selected as a case exemplary in this study. The FMEA method will be used to confirm the applicability of DED process as one of the repair processes where not all type of failures or damages are suitable to be repaired through DED process. Therefore, this study presents the identification of potential damages or failures of brake caliper and further, analyse the reliability of the component and identify the possible corrective action can be taken. The study shows that the failure modes of a brake pad is irreparable cases that requires part replacement whilst for brake caliper housing shows as having some potential to be repaired using DED process. However, further investigation related to the strength of the component is required to support the FMEA results. https://mjsat.com.my/index.php/mjsat/article/view/118Failure Modes and Effect AnalysisBrake caliperRemanufacturingDirected Energy Deposition (DED)
spellingShingle Nurhasyimah Abd Aziz
Lenggeswaran Elanggoven
Nur Alia Shazmin Zakaria
Nurfadzylah Awang
Nadhira Fathiah Kamarulzaman
Dzuraidah Abd Wahab
Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
Malaysian Journal of Science and Advanced Technology
Failure Modes and Effect Analysis
Brake caliper
Remanufacturing
Directed Energy Deposition (DED)
title Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
title_full Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
title_fullStr Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
title_full_unstemmed Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
title_short Assessment on Potential Damages of Automotive Brake Caliper Using FMEA Method for the Application of Remanufacturing Process
title_sort assessment on potential damages of automotive brake caliper using fmea method for the application of remanufacturing process
topic Failure Modes and Effect Analysis
Brake caliper
Remanufacturing
Directed Energy Deposition (DED)
url https://mjsat.com.my/index.php/mjsat/article/view/118
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AT nadhirafathiahkamarulzaman assessmentonpotentialdamagesofautomotivebrakecaliperusingfmeamethodfortheapplicationofremanufacturingprocess
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