Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards

In the mineral insulation board industry, it has been a challenge to replace the current organic binder to eco-friendly inorganic binder to enhance the fire-resistance, and reduce toxicity. Inorganic and hybrid (organic-inorganic) type materials are often used, but the effects of these binders on th...

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Main Authors: Hyunseok Ko, Hee-Seon Lee, Hyung Mi Lim
Format: Article
Language:English
Published: Taylor & Francis Group 2020-10-01
Series:Journal of Asian Ceramic Societies
Subjects:
Online Access:http://dx.doi.org/10.1080/21870764.2020.1842118
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author Hyunseok Ko
Hee-Seon Lee
Hyung Mi Lim
author_facet Hyunseok Ko
Hee-Seon Lee
Hyung Mi Lim
author_sort Hyunseok Ko
collection DOAJ
description In the mineral insulation board industry, it has been a challenge to replace the current organic binder to eco-friendly inorganic binder to enhance the fire-resistance, and reduce toxicity. Inorganic and hybrid (organic-inorganic) type materials are often used, but the effects of these binders on the properties of the insulation board are little understood when applied to ceramic wool. In this study, silica-sol base binders with additives such as fumed silica, silicates, methyltrimethoxy silane, or polysiloxane are utilized. The inorganic-hybrid binders are used to understand how they change the microstructure, and how these changes in microstructure influence the insulation board properties. The effects of (i) the morphology of silica, (ii) adding alkali-silicates, and (iii) adding network modifiers are investigated for silica-sol type binders by assessing properties of fabricated boards, such as thermal conductivity, compressive strength, and water absorption rate. In particular, for a binder of colloidal silica with silicate and polysiloxane, we found that this binder forms clot-like hubs at junctions while embedding fibers. Thus, this structure allows the insulation board to withstand higher compression stress while having equivalent thermal insulation and waterproof performance as a phenolic binder.
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spelling doaj.art-5df39394cd4d4819ab949e4d052d1f612022-12-21T17:12:58ZengTaylor & Francis GroupJournal of Asian Ceramic Societies2187-07642020-10-01841285129510.1080/21870764.2020.18421181842118Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boardsHyunseok Ko0Hee-Seon Lee1Hyung Mi Lim2Korea Institute of Ceramic Engineering and TechnologyKorea Institute of Ceramic Engineering and TechnologyKorea Institute of Ceramic Engineering and TechnologyIn the mineral insulation board industry, it has been a challenge to replace the current organic binder to eco-friendly inorganic binder to enhance the fire-resistance, and reduce toxicity. Inorganic and hybrid (organic-inorganic) type materials are often used, but the effects of these binders on the properties of the insulation board are little understood when applied to ceramic wool. In this study, silica-sol base binders with additives such as fumed silica, silicates, methyltrimethoxy silane, or polysiloxane are utilized. The inorganic-hybrid binders are used to understand how they change the microstructure, and how these changes in microstructure influence the insulation board properties. The effects of (i) the morphology of silica, (ii) adding alkali-silicates, and (iii) adding network modifiers are investigated for silica-sol type binders by assessing properties of fabricated boards, such as thermal conductivity, compressive strength, and water absorption rate. In particular, for a binder of colloidal silica with silicate and polysiloxane, we found that this binder forms clot-like hubs at junctions while embedding fibers. Thus, this structure allows the insulation board to withstand higher compression stress while having equivalent thermal insulation and waterproof performance as a phenolic binder.http://dx.doi.org/10.1080/21870764.2020.1842118inorganicbinderinsulation boardmineral wool
spellingShingle Hyunseok Ko
Hee-Seon Lee
Hyung Mi Lim
Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
Journal of Asian Ceramic Societies
inorganic
binder
insulation board
mineral wool
title Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
title_full Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
title_fullStr Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
title_full_unstemmed Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
title_short Effects of additives in colloidal silica based inorganic-hybrid binder for mineral wool insulation boards
title_sort effects of additives in colloidal silica based inorganic hybrid binder for mineral wool insulation boards
topic inorganic
binder
insulation board
mineral wool
url http://dx.doi.org/10.1080/21870764.2020.1842118
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AT heeseonlee effectsofadditivesincolloidalsilicabasedinorganichybridbinderformineralwoolinsulationboards
AT hyungmilim effectsofadditivesincolloidalsilicabasedinorganichybridbinderformineralwoolinsulationboards