Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics

The aim of the present work is the recycling treatment of tubular α-Al<sub>2</sub>O<sub>3</sub>-supported ceramic membranes with a Pd/Ag selective layer, employed in hydrogen production with integrated CO<sub>2</sub> capture. A nitric acid leaching treatment was i...

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Main Authors: Luigi Toro, Emanuela Moscardini, Ludovica M. Baldassari, Flavia Forte, Jacopo Coletta, Emma Palo, Vittoria Cosentino, Fabio Angelini, Alba Arratibel Plazaola, Francesca Pagnanelli, Pietro Altimari
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/12/7/723
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author Luigi Toro
Emanuela Moscardini
Ludovica M. Baldassari
Flavia Forte
Jacopo Coletta
Emma Palo
Vittoria Cosentino
Fabio Angelini
Alba Arratibel Plazaola
Francesca Pagnanelli
Pietro Altimari
author_facet Luigi Toro
Emanuela Moscardini
Ludovica M. Baldassari
Flavia Forte
Jacopo Coletta
Emma Palo
Vittoria Cosentino
Fabio Angelini
Alba Arratibel Plazaola
Francesca Pagnanelli
Pietro Altimari
author_sort Luigi Toro
collection DOAJ
description The aim of the present work is the recycling treatment of tubular α-Al<sub>2</sub>O<sub>3</sub>-supported ceramic membranes with a Pd/Ag selective layer, employed in hydrogen production with integrated CO<sub>2</sub> capture. A nitric acid leaching treatment was investigated, and recovered ceramic supports were characterized, demonstrating their suitability for the production of novel efficient membranes. The main objective was the metal dissolution that preserved the support integrity in order to allow the recovered membrane to be suitable for a new deposition of the selective layer. The conditions that obtained a satisfactory dissolution rate of the Pd/Ag layer while avoiding the support to be damaged are as follows: nitric acid 3 M, 60 °C and 3.5 h of reaction time. The efficiency of the recovered supports was determined by nitrogen permeance and surface roughness analysis, and the economic figures were analysed to evaluate the convenience of the regeneration process and the advantage of a recycled membrane over a new membrane. The experimentation carried out demonstrates the proposed process feasibility both in terms of recycling and economic results.
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spelling doaj.art-5e1208acdac84f4c9feeffbaf572788c2023-11-30T21:26:22ZengMDPI AGMembranes2077-03752022-07-0112772310.3390/membranes12070723Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and EconomicsLuigi Toro0Emanuela Moscardini1Ludovica M. Baldassari2Flavia Forte3Jacopo Coletta4Emma Palo5Vittoria Cosentino6Fabio Angelini7Alba Arratibel Plazaola8Francesca Pagnanelli9Pietro Altimari10Eco Recycling Srl, Via Francesco Siacci, 4, 00197 Rome, ItalyEco Recycling Srl, Via Francesco Siacci, 4, 00197 Rome, ItalyEco Recycling Srl, Via Francesco Siacci, 4, 00197 Rome, ItalyEco Recycling Srl, Via Francesco Siacci, 4, 00197 Rome, ItalyEco Recycling Srl, Via Francesco Siacci, 4, 00197 Rome, ItalyKT—Kinetics Technology Spa, Viale Castello della Magliana, 27, 00148 Rome, ItalyKT—Kinetics Technology Spa, Viale Castello della Magliana, 27, 00148 Rome, ItalyKT—Kinetics Technology Spa, Viale Castello della Magliana, 27, 00148 Rome, ItalyMembrane Technology and Process Intensification/Materials and Processes, TECNALIA, Basque Research and Technology Alliance (BRTA), Mikeletegi 2, 20009 San Sebastian, SpainDepartment of Chemistry, Sapienza University of Rome, P.Le A. Moro 5, 00185 Rome, ItalyDepartment of Chemistry, Sapienza University of Rome, P.Le A. Moro 5, 00185 Rome, ItalyThe aim of the present work is the recycling treatment of tubular α-Al<sub>2</sub>O<sub>3</sub>-supported ceramic membranes with a Pd/Ag selective layer, employed in hydrogen production with integrated CO<sub>2</sub> capture. A nitric acid leaching treatment was investigated, and recovered ceramic supports were characterized, demonstrating their suitability for the production of novel efficient membranes. The main objective was the metal dissolution that preserved the support integrity in order to allow the recovered membrane to be suitable for a new deposition of the selective layer. The conditions that obtained a satisfactory dissolution rate of the Pd/Ag layer while avoiding the support to be damaged are as follows: nitric acid 3 M, 60 °C and 3.5 h of reaction time. The efficiency of the recovered supports was determined by nitrogen permeance and surface roughness analysis, and the economic figures were analysed to evaluate the convenience of the regeneration process and the advantage of a recycled membrane over a new membrane. The experimentation carried out demonstrates the proposed process feasibility both in terms of recycling and economic results.https://www.mdpi.com/2077-0375/12/7/723recyclingceramic membranespalladiumCCS technologyhydrogenintegrated CO<sub>2</sub> capture
spellingShingle Luigi Toro
Emanuela Moscardini
Ludovica M. Baldassari
Flavia Forte
Jacopo Coletta
Emma Palo
Vittoria Cosentino
Fabio Angelini
Alba Arratibel Plazaola
Francesca Pagnanelli
Pietro Altimari
Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
Membranes
recycling
ceramic membranes
palladium
CCS technology
hydrogen
integrated CO<sub>2</sub> capture
title Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
title_full Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
title_fullStr Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
title_full_unstemmed Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
title_short Regeneration of Exhausted Palladium-Based Membranes: Recycling Process and Economics
title_sort regeneration of exhausted palladium based membranes recycling process and economics
topic recycling
ceramic membranes
palladium
CCS technology
hydrogen
integrated CO<sub>2</sub> capture
url https://www.mdpi.com/2077-0375/12/7/723
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