Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation

Resource-efficient electrochemical polymerization of acrylic acid (AA) on steel (DC04), from mildly acid Zn2+/ AA-containing aqueous solutions, is presented as an effective and sustainable thin film technology which allows for a precise control of the polymer thickness and morphology. The steel subs...

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Main Authors: B. Duderija, F. Sahin, D. Meinderink, J.C. Calderón-Gómez, H.C. Schmidt, W. Homberg, G. Grundmeier, A. González-Orive
Format: Article
Language:English
Published: Elsevier 2024-06-01
Series:Journal of Advanced Joining Processes
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666330923000432
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author B. Duderija
F. Sahin
D. Meinderink
J.C. Calderón-Gómez
H.C. Schmidt
W. Homberg
G. Grundmeier
A. González-Orive
author_facet B. Duderija
F. Sahin
D. Meinderink
J.C. Calderón-Gómez
H.C. Schmidt
W. Homberg
G. Grundmeier
A. González-Orive
author_sort B. Duderija
collection DOAJ
description Resource-efficient electrochemical polymerization of acrylic acid (AA) on steel (DC04), from mildly acid Zn2+/ AA-containing aqueous solutions, is presented as an effective and sustainable thin film technology which allows for a precise control of the polymer thickness and morphology. The steel substrates were potentiostatically polarized to -1.4 V (vs. Ag/AgCl) or cycled between +0.1 to -1.4 V (vs. Ag/AgCl) in a degassed 2.0 M AA and 0.2 M ZnCl2-containing aqueous electrolyte solution at pH 6. FE-SEM, AFM, FT-IRRAS, XPS, and electrochemical measurements shed light on the structural and chemical features exhibited by the as-prepared polyacrylic acid (PAA) thin films. When PAA-modified DC04 plates are joined to Al EN AW-1050A H24 specimens by plastic deformation using cold pressure welding (CPW), tensile strength testing unveiled the macroscopic interfacial adhesion-promoting capabilities exhibited by PAA layers to the opposing aluminum oxide surfaces. Carboxylate moieties present in the PAA are shown to form stable chemical bonds with metal oxide surfaces and with amine-epoxy-based resins. Interestingly, higher maximum shear force values are obtained for the PAA films when Zn metallic deposits are not present in the organic layer, but, when these welded specimens are heated up to 200 °C in a N2 atmosphere, it occurred exactly the opposite: Zn particle-containing PAA films showed the highest maximum shear force values for the same deposition time.
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spelling doaj.art-5e60942f80854745acaa110d9e9288132024-06-15T06:13:19ZengElsevierJournal of Advanced Joining Processes2666-33092024-06-019100181Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformationB. Duderija0F. Sahin1D. Meinderink2J.C. Calderón-Gómez3H.C. Schmidt4W. Homberg5G. Grundmeier6A. González-Orive7Technical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, GermanyTechnical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, GermanyK.L. Kaschier- und Laminier GmbH, Kopenhagener Str. 3, Bad Bentheim 48455, GermanyTechnical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, Germany; Department of Chemistry, Materials and Nanotechnology Institute, University of La Laguna, Avda. Astrofísico Francisco Sánchez s/n, San Cristóbal de La Laguna, 38206, SpainEuscher GmbH & Co. KG, Johanneswerkstr. 22, Bielefeld 33611, GermanyForming and Machining Technology, Paderborn University, Warburger Str. 100, Paderborn 33098, GermanyTechnical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, GermanyTechnical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, Germany; Department of Chemistry, Materials and Nanotechnology Institute, University of La Laguna, Avda. Astrofísico Francisco Sánchez s/n, San Cristóbal de La Laguna, 38206, Spain; Corresponding author at: Technical and Macromolecular Chemistry (TMC), Paderborn University, Warburger Str. 100, Paderborn 33098, Germany.Resource-efficient electrochemical polymerization of acrylic acid (AA) on steel (DC04), from mildly acid Zn2+/ AA-containing aqueous solutions, is presented as an effective and sustainable thin film technology which allows for a precise control of the polymer thickness and morphology. The steel substrates were potentiostatically polarized to -1.4 V (vs. Ag/AgCl) or cycled between +0.1 to -1.4 V (vs. Ag/AgCl) in a degassed 2.0 M AA and 0.2 M ZnCl2-containing aqueous electrolyte solution at pH 6. FE-SEM, AFM, FT-IRRAS, XPS, and electrochemical measurements shed light on the structural and chemical features exhibited by the as-prepared polyacrylic acid (PAA) thin films. When PAA-modified DC04 plates are joined to Al EN AW-1050A H24 specimens by plastic deformation using cold pressure welding (CPW), tensile strength testing unveiled the macroscopic interfacial adhesion-promoting capabilities exhibited by PAA layers to the opposing aluminum oxide surfaces. Carboxylate moieties present in the PAA are shown to form stable chemical bonds with metal oxide surfaces and with amine-epoxy-based resins. Interestingly, higher maximum shear force values are obtained for the PAA films when Zn metallic deposits are not present in the organic layer, but, when these welded specimens are heated up to 200 °C in a N2 atmosphere, it occurred exactly the opposite: Zn particle-containing PAA films showed the highest maximum shear force values for the same deposition time.http://www.sciencedirect.com/science/article/pii/S2666330923000432Poly(acrylic acid)ElectropolymerizationThin-filmAdhesionCold-pressure welding
spellingShingle B. Duderija
F. Sahin
D. Meinderink
J.C. Calderón-Gómez
H.C. Schmidt
W. Homberg
G. Grundmeier
A. González-Orive
Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
Journal of Advanced Joining Processes
Poly(acrylic acid)
Electropolymerization
Thin-film
Adhesion
Cold-pressure welding
title Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
title_full Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
title_fullStr Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
title_full_unstemmed Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
title_short Electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
title_sort electropolymerization of acrylic acid on steel for enhanced joining by plastic deformation
topic Poly(acrylic acid)
Electropolymerization
Thin-film
Adhesion
Cold-pressure welding
url http://www.sciencedirect.com/science/article/pii/S2666330923000432
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