Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment

In this work, the effect of ultrasonic vibration during solidification on the aging kinetics of an AlSi7Mg alloy is investigated. With the ultrasonic equipment coupled to the mold walls, melt treatment was performed by two approaches: (i) fully above liquidus (>635 °C); and (ii) in the full range...

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Main Authors: Inês V. Gomes, José Grilo, Vitor H. Carneiro, Hélder Puga
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/2/255
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author Inês V. Gomes
José Grilo
Vitor H. Carneiro
Hélder Puga
author_facet Inês V. Gomes
José Grilo
Vitor H. Carneiro
Hélder Puga
author_sort Inês V. Gomes
collection DOAJ
description In this work, the effect of ultrasonic vibration during solidification on the aging kinetics of an AlSi7Mg alloy is investigated. With the ultrasonic equipment coupled to the mold walls, melt treatment was performed by two approaches: (i) fully above liquidus (>635 °C); and (ii) in the full range between liquidus and solidus (630 °C→ 550 °C). Cast samples were then subjected to T6 heat treatment for different aging times. It is shown that indirect ultrasound treatment increases the cooling rate while active. The eutectic Si was refined and further modified when ultrasound treatment was performed in the semisolid state. Due to the significant release of solute during the decomposition of π-Al8FeMg3Si6 into fine <i>β</i>-Al5FeSi, this has a significant impact in the solution stage. Ultrasound treatment fully above liquidus decreased the underaging time to 50% and peak aging time to 25% without compromising strength. The results suggest aging kinetics are correlated with a higher vacancy density and solute enrichment which favors Guinier–Preston (GP) zone formation. These findings show a promising route to tailor the aging kinetics in these alloys by selectively modifying phases and cooling rates.
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spelling doaj.art-5e729225361444579d34cecc3c787ab22023-11-16T22:06:49ZengMDPI AGMetals2075-47012023-01-0113225510.3390/met13020255Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat TreatmentInês V. Gomes0José Grilo1Vitor H. Carneiro2Hélder Puga3CMEMS—UMinho, University of Minho, 4800-058 Guimarães, PortugalCMEMS—UMinho, University of Minho, 4800-058 Guimarães, PortugalMetRics—UMinho, University of Minho, 4800-058 Guimarães, PortugalCMEMS—UMinho, University of Minho, 4800-058 Guimarães, PortugalIn this work, the effect of ultrasonic vibration during solidification on the aging kinetics of an AlSi7Mg alloy is investigated. With the ultrasonic equipment coupled to the mold walls, melt treatment was performed by two approaches: (i) fully above liquidus (>635 °C); and (ii) in the full range between liquidus and solidus (630 °C→ 550 °C). Cast samples were then subjected to T6 heat treatment for different aging times. It is shown that indirect ultrasound treatment increases the cooling rate while active. The eutectic Si was refined and further modified when ultrasound treatment was performed in the semisolid state. Due to the significant release of solute during the decomposition of π-Al8FeMg3Si6 into fine <i>β</i>-Al5FeSi, this has a significant impact in the solution stage. Ultrasound treatment fully above liquidus decreased the underaging time to 50% and peak aging time to 25% without compromising strength. The results suggest aging kinetics are correlated with a higher vacancy density and solute enrichment which favors Guinier–Preston (GP) zone formation. These findings show a promising route to tailor the aging kinetics in these alloys by selectively modifying phases and cooling rates.https://www.mdpi.com/2075-4701/13/2/255AlSi7Mgultrasound treatmentintermetallicsolutionaging
spellingShingle Inês V. Gomes
José Grilo
Vitor H. Carneiro
Hélder Puga
Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
Metals
AlSi7Mg
ultrasound treatment
intermetallic
solution
aging
title Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
title_full Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
title_fullStr Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
title_full_unstemmed Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
title_short Impact of the Ultrasonic-Assisted Casting of an AlSi7Mg Alloy on T6 Heat Treatment
title_sort impact of the ultrasonic assisted casting of an alsi7mg alloy on t6 heat treatment
topic AlSi7Mg
ultrasound treatment
intermetallic
solution
aging
url https://www.mdpi.com/2075-4701/13/2/255
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