Fundamental aspects of processing multi-metallic components using additive manufacturing technologies

Additive Manufacturing (AM) has triggered development of advanced materials and supply chain strategies. Almost all newly launched metallurgical processing routes had initial technical limitations arising from the fact that their process-property-performance relationship is not well-explored. In the...

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Main Authors: Amin S. Azar, Spyros Diplas
Format: Article
Language:English
Published: Taylor & Francis Group 2022-12-01
Series:European Journal of Materials
Subjects:
Online Access:http://dx.doi.org/10.1080/26889277.2022.2073568
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author Amin S. Azar
Spyros Diplas
author_facet Amin S. Azar
Spyros Diplas
author_sort Amin S. Azar
collection DOAJ
description Additive Manufacturing (AM) has triggered development of advanced materials and supply chain strategies. Almost all newly launched metallurgical processing routes had initial technical limitations arising from the fact that their process-property-performance relationship is not well-explored. In the same context, understanding the ramifications of the transition from “conventional” to “additive” manufacturing, requires knowledge of the physical mechanisms associated with technical challenges. The latter becomes bolder when processing of multi-metallic components is addressed. The first half of the article is devoted to the status and recent progress in AM processing practices. We emphasize on the role of processing parameters and instrumentation-material interaction in various AM methods with focus on multi-metallic materials. The second half addresses material development and performance perspectives with emphasis on multi-metallic configurations. Crucial factors for structural integrity are introduced and specific technical challenges are demonstrated, considering engineering materials for multi-metallic components. It is also demonstrated how various cooling rates measurement techniques can be utilised for assessing the cooling rates in AM. Post processing challenges associated with the corrosion performance of bimetallic components and the effect of heat treatment on AM components are also included. Finally, the role, origin and detection of residual stresses in AM components are addressed.
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spelling doaj.art-5e8b51e9346243de86ae3320a0bfa5962023-09-22T09:19:47ZengTaylor & Francis GroupEuropean Journal of Materials2688-92772022-12-012123436410.1080/26889277.2022.20735682073568Fundamental aspects of processing multi-metallic components using additive manufacturing technologiesAmin S. Azar0Spyros Diplas1Effee Induction ASSustainable Energy Technology, SINTEF IndustryAdditive Manufacturing (AM) has triggered development of advanced materials and supply chain strategies. Almost all newly launched metallurgical processing routes had initial technical limitations arising from the fact that their process-property-performance relationship is not well-explored. In the same context, understanding the ramifications of the transition from “conventional” to “additive” manufacturing, requires knowledge of the physical mechanisms associated with technical challenges. The latter becomes bolder when processing of multi-metallic components is addressed. The first half of the article is devoted to the status and recent progress in AM processing practices. We emphasize on the role of processing parameters and instrumentation-material interaction in various AM methods with focus on multi-metallic materials. The second half addresses material development and performance perspectives with emphasis on multi-metallic configurations. Crucial factors for structural integrity are introduced and specific technical challenges are demonstrated, considering engineering materials for multi-metallic components. It is also demonstrated how various cooling rates measurement techniques can be utilised for assessing the cooling rates in AM. Post processing challenges associated with the corrosion performance of bimetallic components and the effect of heat treatment on AM components are also included. Finally, the role, origin and detection of residual stresses in AM components are addressed.http://dx.doi.org/10.1080/26889277.2022.2073568additive manufacturingdirected energy depositionmulti-metallicperformanceproperties
spellingShingle Amin S. Azar
Spyros Diplas
Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
European Journal of Materials
additive manufacturing
directed energy deposition
multi-metallic
performance
properties
title Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
title_full Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
title_fullStr Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
title_full_unstemmed Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
title_short Fundamental aspects of processing multi-metallic components using additive manufacturing technologies
title_sort fundamental aspects of processing multi metallic components using additive manufacturing technologies
topic additive manufacturing
directed energy deposition
multi-metallic
performance
properties
url http://dx.doi.org/10.1080/26889277.2022.2073568
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AT spyrosdiplas fundamentalaspectsofprocessingmultimetalliccomponentsusingadditivemanufacturingtechnologies