Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites

This study presents a novel sandwich structure that replaces the polypropylene (PP) foam core with a carbon fiber non-woven material in the tufting process and the liquid resin infusion (LRI) process. An experimental investigation was conducted into the flatwise compression properties and Charpy imp...

Full description

Bibliographic Details
Main Authors: Chen Chen, Peng Wang, Xavier Legrand
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/10/1665
_version_ 1797533344869646336
author Chen Chen
Peng Wang
Xavier Legrand
author_facet Chen Chen
Peng Wang
Xavier Legrand
author_sort Chen Chen
collection DOAJ
description This study presents a novel sandwich structure that replaces the polypropylene (PP) foam core with a carbon fiber non-woven material in the tufting process and the liquid resin infusion (LRI) process. An experimental investigation was conducted into the flatwise compression properties and Charpy impact resistance of sandwich composites. The obtained results validate an enhancement to the mechanical properties due to the non-woven core and tufting yarns. Compared to samples with a pure foam core and samples without tufting threads, the compressive strength increased by 45% and 86%, respectively. The sample with a non-woven layer and tufting yarns had the highest Charpy absorbed energy (23.85 Kj/m<sup>2</sup>), which is approximately 66% higher than the samples without a non-woven layer and 90% higher than the samples without tufting yarns. Due to the buckling of the resin cylinders in the Z-direction that occurred in all of the different sandwich samples during the compression test, the classical buckling theory was adopted to analyze the differences between the results. The specific properties of the weight gains are discussed in this paper. The results show that the core layers have a negative effect on impact resistance. Nevertheless, the addition of tufting yarns presents an obvious benefit to all of the specific properties.
first_indexed 2024-03-10T11:13:13Z
format Article
id doaj.art-5e92d4fcef13482fbbb242b558fd3a25
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-10T11:13:13Z
publishDate 2021-05-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-5e92d4fcef13482fbbb242b558fd3a252023-11-21T20:35:30ZengMDPI AGPolymers2073-43602021-05-011310166510.3390/polym13101665Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural CompositesChen Chen0Peng Wang1Xavier Legrand2University of Lille, Ensait, Gemtex, F-59000 Roubaix, FranceUniversity of Haute-Alsace, Ensisa, Lpmt, F-68000 Mulhouse, FranceUniversity of Lille, Ensait, Gemtex, F-59000 Roubaix, FranceThis study presents a novel sandwich structure that replaces the polypropylene (PP) foam core with a carbon fiber non-woven material in the tufting process and the liquid resin infusion (LRI) process. An experimental investigation was conducted into the flatwise compression properties and Charpy impact resistance of sandwich composites. The obtained results validate an enhancement to the mechanical properties due to the non-woven core and tufting yarns. Compared to samples with a pure foam core and samples without tufting threads, the compressive strength increased by 45% and 86%, respectively. The sample with a non-woven layer and tufting yarns had the highest Charpy absorbed energy (23.85 Kj/m<sup>2</sup>), which is approximately 66% higher than the samples without a non-woven layer and 90% higher than the samples without tufting yarns. Due to the buckling of the resin cylinders in the Z-direction that occurred in all of the different sandwich samples during the compression test, the classical buckling theory was adopted to analyze the differences between the results. The specific properties of the weight gains are discussed in this paper. The results show that the core layers have a negative effect on impact resistance. Nevertheless, the addition of tufting yarns presents an obvious benefit to all of the specific properties.https://www.mdpi.com/2073-4360/13/10/1665textile compositessandwichtuftingcompressionCharpy impact
spellingShingle Chen Chen
Peng Wang
Xavier Legrand
Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
Polymers
textile composites
sandwich
tufting
compression
Charpy impact
title Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
title_full Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
title_fullStr Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
title_full_unstemmed Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
title_short Effect of Core Architecture on Charpy Impact and Compression Properties of Tufted Sandwich Structural Composites
title_sort effect of core architecture on charpy impact and compression properties of tufted sandwich structural composites
topic textile composites
sandwich
tufting
compression
Charpy impact
url https://www.mdpi.com/2073-4360/13/10/1665
work_keys_str_mv AT chenchen effectofcorearchitectureoncharpyimpactandcompressionpropertiesoftuftedsandwichstructuralcomposites
AT pengwang effectofcorearchitectureoncharpyimpactandcompressionpropertiesoftuftedsandwichstructuralcomposites
AT xavierlegrand effectofcorearchitectureoncharpyimpactandcompressionpropertiesoftuftedsandwichstructuralcomposites