Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination

Structured light illumination is widely applied for surface defect detection due to its advantages in terms of speed, precision, and non-contact capabilities. However, the high reflectivity of metal surfaces often results in the loss of point clouds, thus reducing the measurement accuracy. In this p...

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Main Authors: Bin Xu, Shangcheng Qu, Jinhua Li, Zhiyong Deng, Hongyu Li, Bo Zhang, Geyou Zhang, Kai Liu
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/24/9740
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author Bin Xu
Shangcheng Qu
Jinhua Li
Zhiyong Deng
Hongyu Li
Bo Zhang
Geyou Zhang
Kai Liu
author_facet Bin Xu
Shangcheng Qu
Jinhua Li
Zhiyong Deng
Hongyu Li
Bo Zhang
Geyou Zhang
Kai Liu
author_sort Bin Xu
collection DOAJ
description Structured light illumination is widely applied for surface defect detection due to its advantages in terms of speed, precision, and non-contact capabilities. However, the high reflectivity of metal surfaces often results in the loss of point clouds, thus reducing the measurement accuracy. In this paper, we propose a novel quaternary categorization strategy to address the high-reflectivity issue. Firstly, we classify the pixels into four types according to the phase map characteristics. Secondly, we apply tailored optimization and reconstruction strategies to each type of pixel. Finally, we fuse point clouds from multi-type pixels to accomplish precise measurements of high-reflectivity surfaces. Experimental results show that our strategy effectively reduces the high-reflectivity error when measuring metal surfaces and exhibits stronger robustness against noise compared to the conventional method.
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spelling doaj.art-5e9ed6f0fd934ceea1bf022a8b64b94a2023-12-22T14:40:28ZengMDPI AGSensors1424-82202023-12-012324974010.3390/s23249740Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light IlluminationBin Xu0Shangcheng Qu1Jinhua Li2Zhiyong Deng3Hongyu Li4Bo Zhang5Geyou Zhang6Kai Liu7School of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaSchool of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaSchool of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaNuclear Fuel and Material Institute, Nuclear Power Institute of China, Chengdu 610213, ChinaNuclear Fuel and Material Institute, Nuclear Power Institute of China, Chengdu 610213, ChinaSchool of Mechanical Engineering, Sichuan University, Chengdu 610065, ChinaSchool of Information and Communication Engineering, University of Electronic Science and Technology of China, Chengdu 611731, ChinaCollege of Electrical Engineering, Sichuan University, Chengdu 610065, ChinaStructured light illumination is widely applied for surface defect detection due to its advantages in terms of speed, precision, and non-contact capabilities. However, the high reflectivity of metal surfaces often results in the loss of point clouds, thus reducing the measurement accuracy. In this paper, we propose a novel quaternary categorization strategy to address the high-reflectivity issue. Firstly, we classify the pixels into four types according to the phase map characteristics. Secondly, we apply tailored optimization and reconstruction strategies to each type of pixel. Finally, we fuse point clouds from multi-type pixels to accomplish precise measurements of high-reflectivity surfaces. Experimental results show that our strategy effectively reduces the high-reflectivity error when measuring metal surfaces and exhibits stronger robustness against noise compared to the conventional method.https://www.mdpi.com/1424-8220/23/24/9740structured light illuminationhigh-reflectivity surfacedual projector3D measurement
spellingShingle Bin Xu
Shangcheng Qu
Jinhua Li
Zhiyong Deng
Hongyu Li
Bo Zhang
Geyou Zhang
Kai Liu
Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
Sensors
structured light illumination
high-reflectivity surface
dual projector
3D measurement
title Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
title_full Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
title_fullStr Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
title_full_unstemmed Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
title_short Quaternary Categorization Strategy for Reconstructing High-Reflectivity Surface in Structured Light Illumination
title_sort quaternary categorization strategy for reconstructing high reflectivity surface in structured light illumination
topic structured light illumination
high-reflectivity surface
dual projector
3D measurement
url https://www.mdpi.com/1424-8220/23/24/9740
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