Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica

The in situ reaction between alumina and silica to obtain mullite (Al6Si4O13) can be significantly affected by using synthetic amorphous silica (SAS) sources instead of crystalline ones (quartz and cristobalite). For instance, SASs promote early mullite formation (below 1300°C) and greater densifica...

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Main Authors: Leandro Fernandes, Rafael Salomão
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2018-03-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/pdf/mr/v21n3/1516-1439-mr-1980-5373-MR-2017-0783.pdf
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author Leandro Fernandes
Rafael Salomão
author_facet Leandro Fernandes
Rafael Salomão
author_sort Leandro Fernandes
collection DOAJ
description The in situ reaction between alumina and silica to obtain mullite (Al6Si4O13) can be significantly affected by using synthetic amorphous silica (SAS) sources instead of crystalline ones (quartz and cristobalite). For instance, SASs promote early mullite formation (below 1300°C) and greater densification during sintering. This paper reports the "in situ" formation of mullite-alumina structures from fine calcined alumina (α-Al2O3) and four grades of SAS of different particles' morphology, specific surface area and internal porosity. After sintering assisted by dilatometry (up to 1500°C), the samples' total porosity, density and flexural strength were measured. The relative density and strength levels of some of these structures were greater than or comparable to other studies in which similar compositions were sintered at higher temperatures (1600-1700°C). Their microstructure assessment indicated that the specific surface area and internal porosity of SAS particles showed a major influence in the development of these physical properties.
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spelling doaj.art-5ea42fe47b904ba09064679bc4192c982022-12-21T19:21:47ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392018-03-0121310.1590/1980-5373-mr-2017-0783Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous SilicaLeandro Fernandeshttps://orcid.org/0000-0003-0384-3604Rafael Salomãohttps://orcid.org/0000-0003-3392-6857The in situ reaction between alumina and silica to obtain mullite (Al6Si4O13) can be significantly affected by using synthetic amorphous silica (SAS) sources instead of crystalline ones (quartz and cristobalite). For instance, SASs promote early mullite formation (below 1300°C) and greater densification during sintering. This paper reports the "in situ" formation of mullite-alumina structures from fine calcined alumina (α-Al2O3) and four grades of SAS of different particles' morphology, specific surface area and internal porosity. After sintering assisted by dilatometry (up to 1500°C), the samples' total porosity, density and flexural strength were measured. The relative density and strength levels of some of these structures were greater than or comparable to other studies in which similar compositions were sintered at higher temperatures (1600-1700°C). Their microstructure assessment indicated that the specific surface area and internal porosity of SAS particles showed a major influence in the development of these physical properties.http://www.scielo.br/pdf/mr/v21n3/1516-1439-mr-1980-5373-MR-2017-0783.pdfSynthetic amorphous silicamullitemicrostructurephysical propertiescalcined aluminadensification
spellingShingle Leandro Fernandes
Rafael Salomão
Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
Materials Research
Synthetic amorphous silica
mullite
microstructure
physical properties
calcined alumina
densification
title Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
title_full Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
title_fullStr Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
title_full_unstemmed Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
title_short Preparation and Characterization of Mullite-Alumina Structures Formed "In Situ" from Calcined Alumina and Different Grades of Synthetic Amorphous Silica
title_sort preparation and characterization of mullite alumina structures formed in situ from calcined alumina and different grades of synthetic amorphous silica
topic Synthetic amorphous silica
mullite
microstructure
physical properties
calcined alumina
densification
url http://www.scielo.br/pdf/mr/v21n3/1516-1439-mr-1980-5373-MR-2017-0783.pdf
work_keys_str_mv AT leandrofernandes preparationandcharacterizationofmullitealuminastructuresformedinsitufromcalcinedaluminaanddifferentgradesofsyntheticamorphoussilica
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