Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone

Wear resistance of brake discs has a significant effect on the safety of high-speed trains. In this work, the rolling–sliding wear resistance of a low-carbon martensitic brake disc steel was investigated. The microstructure evolution and mechanical properties from the worn surface to the matrix were...

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Main Authors: Lei Yang, Tingwei Zhou, Zhenlin Xu, Yizhu He, Xuewen Hu, Hai Zhao
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/9/1478
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author Lei Yang
Tingwei Zhou
Zhenlin Xu
Yizhu He
Xuewen Hu
Hai Zhao
author_facet Lei Yang
Tingwei Zhou
Zhenlin Xu
Yizhu He
Xuewen Hu
Hai Zhao
author_sort Lei Yang
collection DOAJ
description Wear resistance of brake discs has a significant effect on the safety of high-speed trains. In this work, the rolling–sliding wear resistance of a low-carbon martensitic brake disc steel was investigated. The microstructure evolution and mechanical properties from the worn surface to the matrix were analyzed to promote parameters for the application of this steel. The results indicated that a ratcheting strain zone was formed at the surface of the brake disc steel under asymmetric cycling load and presented the morphology of the plastic flow line. An equation between the shear strain and the depth from the surface was established, which reflected the gradient distribution of the shear strain. The martensite lath refined into the nano/sub-micron grain and strip on the topmost surface. The micron scratch test results exhibited that the hardening rate and fracture toughness of the ratcheting strain zone varied continually along with depth, and the highest hardening rate occurred on the worn surface due to the increase of dislocation density and grain refinement. Additionally, the brake disc steel obtained better wear resistance than that of other wear-resistant materials used for railways due to steel having the highest hardening rate in the ratcheting strain zone.
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spelling doaj.art-5ef69d4d6fcb417da48e5d4cac834d3d2023-11-22T14:14:33ZengMDPI AGMetals2075-47012021-09-01119147810.3390/met11091478Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain ZoneLei Yang0Tingwei Zhou1Zhenlin Xu2Yizhu He3Xuewen Hu4Hai Zhao5School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002, ChinaSchool of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002, ChinaSchool of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002, ChinaSchool of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002, ChinaMa’anshan Iron & Steel Co., Ltd., Ma’anshan 243002, ChinaMa’anshan Iron & Steel Co., Ltd., Ma’anshan 243002, ChinaWear resistance of brake discs has a significant effect on the safety of high-speed trains. In this work, the rolling–sliding wear resistance of a low-carbon martensitic brake disc steel was investigated. The microstructure evolution and mechanical properties from the worn surface to the matrix were analyzed to promote parameters for the application of this steel. The results indicated that a ratcheting strain zone was formed at the surface of the brake disc steel under asymmetric cycling load and presented the morphology of the plastic flow line. An equation between the shear strain and the depth from the surface was established, which reflected the gradient distribution of the shear strain. The martensite lath refined into the nano/sub-micron grain and strip on the topmost surface. The micron scratch test results exhibited that the hardening rate and fracture toughness of the ratcheting strain zone varied continually along with depth, and the highest hardening rate occurred on the worn surface due to the increase of dislocation density and grain refinement. Additionally, the brake disc steel obtained better wear resistance than that of other wear-resistant materials used for railways due to steel having the highest hardening rate in the ratcheting strain zone.https://www.mdpi.com/2075-4701/11/9/1478brake dischigh-speed trainratcheting strainwear resistancemicrostructure
spellingShingle Lei Yang
Tingwei Zhou
Zhenlin Xu
Yizhu He
Xuewen Hu
Hai Zhao
Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
Metals
brake disc
high-speed train
ratcheting strain
wear resistance
microstructure
title Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
title_full Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
title_fullStr Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
title_full_unstemmed Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
title_short Excellent Wear Resistance of a High-Speed Train Brake Disc Steel with High Hardening Ratcheting Strain Zone
title_sort excellent wear resistance of a high speed train brake disc steel with high hardening ratcheting strain zone
topic brake disc
high-speed train
ratcheting strain
wear resistance
microstructure
url https://www.mdpi.com/2075-4701/11/9/1478
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AT zhenlinxu excellentwearresistanceofahighspeedtrainbrakediscsteelwithhighhardeningratchetingstrainzone
AT yizhuhe excellentwearresistanceofahighspeedtrainbrakediscsteelwithhighhardeningratchetingstrainzone
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