Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation

Resin-based friction materials (RBFMs) strengthened by polyether ether ketone (PEEK) fiber were designed and prepared in this study. Specimens incorporating PEEK fiber of 2–8 wt.% were fabricated based on wet granulation, and then the effects of the PEEK fiber content on the mechanical and tribologi...

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Main Authors: Lekai Li, Zichao Ma, Guoqin Liu, Wei Song, Lili Ren, Shengwang Yuan, Xiao Yang, Qifeng Zhang, Yunhai Ma
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/24/4732
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author Lekai Li
Zichao Ma
Guoqin Liu
Wei Song
Lili Ren
Shengwang Yuan
Xiao Yang
Qifeng Zhang
Yunhai Ma
author_facet Lekai Li
Zichao Ma
Guoqin Liu
Wei Song
Lili Ren
Shengwang Yuan
Xiao Yang
Qifeng Zhang
Yunhai Ma
author_sort Lekai Li
collection DOAJ
description Resin-based friction materials (RBFMs) strengthened by polyether ether ketone (PEEK) fiber were designed and prepared in this study. Specimens incorporating PEEK fiber of 2–8 wt.% were fabricated based on wet granulation, and then the effects of the PEEK fiber content on the mechanical and tribological properties of RBFMs were systematically investigated. The results showed that PEEK fiber can sense the braking temperature and then effectively regulate the comprehensive properties of RBFMs. The specimen incorporating 6 wt.% PEEK fiber obtained the optimal comprehensive performance with a stable friction coefficient (COF), excellent fade resistance and recovery properties, and better wear resistance. The worn surface was inspected using a scanning electron microscope. After the friction–wear test, the specimen with 6 wt.% PEEK fiber presented a number of primary and secondary plateaus and a reduced number of pits with wear debris on the worn surface. The study indicated that PEEK fiber could not only enhance the mechanical and tribological properties of RBFMs at low temperatures because of their high strength and self-lubrication but also adhere to wear debris to reduce abrasive wear at high temperatures; furthermore, the adhered wear debris could form a secondary plateau under normal pressure, which could alleviate abrasion.
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spelling doaj.art-5ef7337e475e4dc8b5c07f1e8ba216bd2023-12-22T14:36:53ZengMDPI AGPolymers2073-43602023-12-011524473210.3390/polym15244732Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet GranulationLekai Li0Zichao Ma1Guoqin Liu2Wei Song3Lili Ren4Shengwang Yuan5Xiao Yang6Qifeng Zhang7Yunhai Ma8Key Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaDepartment of Mechanical Engineering, The Pennsylvania State University, State College, PA 16801, USAKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaThe College of Engineering and Technology, Jilin Agricultural University, Changchun 130022, ChinaKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaKey Laboratory of Bionic Engineering (Ministry of Education), College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, ChinaResin-based friction materials (RBFMs) strengthened by polyether ether ketone (PEEK) fiber were designed and prepared in this study. Specimens incorporating PEEK fiber of 2–8 wt.% were fabricated based on wet granulation, and then the effects of the PEEK fiber content on the mechanical and tribological properties of RBFMs were systematically investigated. The results showed that PEEK fiber can sense the braking temperature and then effectively regulate the comprehensive properties of RBFMs. The specimen incorporating 6 wt.% PEEK fiber obtained the optimal comprehensive performance with a stable friction coefficient (COF), excellent fade resistance and recovery properties, and better wear resistance. The worn surface was inspected using a scanning electron microscope. After the friction–wear test, the specimen with 6 wt.% PEEK fiber presented a number of primary and secondary plateaus and a reduced number of pits with wear debris on the worn surface. The study indicated that PEEK fiber could not only enhance the mechanical and tribological properties of RBFMs at low temperatures because of their high strength and self-lubrication but also adhere to wear debris to reduce abrasive wear at high temperatures; furthermore, the adhered wear debris could form a secondary plateau under normal pressure, which could alleviate abrasion.https://www.mdpi.com/2073-4360/15/24/4732resin-based friction materialsPEEK fiberwet granulationtribological properties
spellingShingle Lekai Li
Zichao Ma
Guoqin Liu
Wei Song
Lili Ren
Shengwang Yuan
Xiao Yang
Qifeng Zhang
Yunhai Ma
Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
Polymers
resin-based friction materials
PEEK fiber
wet granulation
tribological properties
title Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
title_full Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
title_fullStr Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
title_full_unstemmed Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
title_short Evaluation of the Mechanical and Tribological Behavior of Polyether Ether Ketone Fiber-Reinforced Resin-Based Friction Materials Fabricated by Wet Granulation
title_sort evaluation of the mechanical and tribological behavior of polyether ether ketone fiber reinforced resin based friction materials fabricated by wet granulation
topic resin-based friction materials
PEEK fiber
wet granulation
tribological properties
url https://www.mdpi.com/2073-4360/15/24/4732
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