Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results
The increase of the consumption of gypsum products in construction industry with a limited amount of natural gypsum deposits requires alternative sources of gypsum-containing raw materials. In some countries which have fertilizers industry plants, the problem can be solved using industrial wastes, e...
| Main Authors: | , , |
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| Format: | Article |
| Language: | English |
| Published: |
EDP Sciences
2018-01-01
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| Series: | MATEC Web of Conferences |
| Online Access: | https://doi.org/10.1051/matecconf/201814901012 |
| _version_ | 1818929542986727424 |
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| author | Dvorkin Leonid Lushnikova Nataliya Sonebi Mohammed |
| author_facet | Dvorkin Leonid Lushnikova Nataliya Sonebi Mohammed |
| author_sort | Dvorkin Leonid |
| collection | DOAJ |
| description | The increase of the consumption of gypsum products in construction industry with a limited amount of natural gypsum deposits requires alternative sources of gypsum-containing raw materials. In some countries which have fertilizers industry plants, the problem can be solved using industrial wastes, e.g. phosphorgypsum – a byproduct of fertilizers’ production. Kept in dumps over decades, phosphorgypsum is subjected to the chemical changes due to washing out impurities with rain and other natural factors. However, there are observed deviations of harmful impurities in dumped PG depending on its age., Phosphorgypsum of any age requires chemical treatment to neutralize remains of phosphorus and sulfuric acids, fluorine compounds. According to our researches one of the most simple and effective method of neutralization the impurities is using lime-containing admixtures. The paper presents results of laboratory tests of phosphorgypsum as a component of clinker and non-clinker binders. There were investigated the impact of phosphorgypsum as admixture for clinker binders to substitute natural gypsum. Neutralized phosphorgypsum can be applied as mineralizing admixture in calcination of Portland cement clinker. Adding 2 to 2.5% of phosphorgypsum as setting time regulator resulted in a similar physical and mechanical properties compared to mix made with natural gypsum. Another important area of phosphorgypsum application is sulphate activatoion of low-clinker blast-furnace slag cement (clinker content is less than 19%). According to results, the incorporation of phosphorgypsum as sulphate activator in cement has the better effect as natural gypsum. Other development has been carried out to modify the phosphorgypsum binder properties. Complex additive consisted of polycarboxylate-based superplasticizer and slaked lime permitted an increase mechanical properties of hardened phosphorgypsum binder due to significant a reduction of water consumption. Such modified binder can be used as partial or complete replacement of gypsum binder for filling cements and finishing plasters. It can substitute gypsum in non-clinker binders like supersulphated cements. There were also developed compositions of supersulphated cements based on low-alumina blast furnace slag and phosphorgypsum. Supersulphated cements were tested in normal-weight and light-weight concrete. |
| first_indexed | 2024-12-20T03:46:28Z |
| format | Article |
| id | doaj.art-5f15415a1e1f4da99d0c9bffb44fc18c |
| institution | Directory Open Access Journal |
| issn | 2261-236X |
| language | English |
| last_indexed | 2024-12-20T03:46:28Z |
| publishDate | 2018-01-01 |
| publisher | EDP Sciences |
| record_format | Article |
| series | MATEC Web of Conferences |
| spelling | doaj.art-5f15415a1e1f4da99d0c9bffb44fc18c2022-12-21T19:54:35ZengEDP SciencesMATEC Web of Conferences2261-236X2018-01-011490101210.1051/matecconf/201814901012matecconf_cmss2018_01012Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research resultsDvorkin LeonidLushnikova NataliyaSonebi MohammedThe increase of the consumption of gypsum products in construction industry with a limited amount of natural gypsum deposits requires alternative sources of gypsum-containing raw materials. In some countries which have fertilizers industry plants, the problem can be solved using industrial wastes, e.g. phosphorgypsum – a byproduct of fertilizers’ production. Kept in dumps over decades, phosphorgypsum is subjected to the chemical changes due to washing out impurities with rain and other natural factors. However, there are observed deviations of harmful impurities in dumped PG depending on its age., Phosphorgypsum of any age requires chemical treatment to neutralize remains of phosphorus and sulfuric acids, fluorine compounds. According to our researches one of the most simple and effective method of neutralization the impurities is using lime-containing admixtures. The paper presents results of laboratory tests of phosphorgypsum as a component of clinker and non-clinker binders. There were investigated the impact of phosphorgypsum as admixture for clinker binders to substitute natural gypsum. Neutralized phosphorgypsum can be applied as mineralizing admixture in calcination of Portland cement clinker. Adding 2 to 2.5% of phosphorgypsum as setting time regulator resulted in a similar physical and mechanical properties compared to mix made with natural gypsum. Another important area of phosphorgypsum application is sulphate activatoion of low-clinker blast-furnace slag cement (clinker content is less than 19%). According to results, the incorporation of phosphorgypsum as sulphate activator in cement has the better effect as natural gypsum. Other development has been carried out to modify the phosphorgypsum binder properties. Complex additive consisted of polycarboxylate-based superplasticizer and slaked lime permitted an increase mechanical properties of hardened phosphorgypsum binder due to significant a reduction of water consumption. Such modified binder can be used as partial or complete replacement of gypsum binder for filling cements and finishing plasters. It can substitute gypsum in non-clinker binders like supersulphated cements. There were also developed compositions of supersulphated cements based on low-alumina blast furnace slag and phosphorgypsum. Supersulphated cements were tested in normal-weight and light-weight concrete.https://doi.org/10.1051/matecconf/201814901012 |
| spellingShingle | Dvorkin Leonid Lushnikova Nataliya Sonebi Mohammed Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results MATEC Web of Conferences |
| title | Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results |
| title_full | Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results |
| title_fullStr | Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results |
| title_full_unstemmed | Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results |
| title_short | Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results |
| title_sort | application areas of phosphogypsum in production of mineral binders and composites based on them a review of research results |
| url | https://doi.org/10.1051/matecconf/201814901012 |
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