Sulfide Stress Cracking of C-110 Steel in a Sour Environment

The scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new lab...

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Main Authors: Sagar Tale, Ramadan Ahmed, Rida Elgaddafi, Catalin Teodoriu
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Corrosion and Materials Degradation
Subjects:
Online Access:https://www.mdpi.com/2624-5558/2/3/20
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author Sagar Tale
Ramadan Ahmed
Rida Elgaddafi
Catalin Teodoriu
author_facet Sagar Tale
Ramadan Ahmed
Rida Elgaddafi
Catalin Teodoriu
author_sort Sagar Tale
collection DOAJ
description The scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new laboratory measurements. The experiments were performed using C-110 grade steel specimens. The specimens were aged in 2% (wt.) brine saturated with mixed gas containing CH<sub>4</sub>, CO<sub>2</sub>, and H<sub>2</sub>S. The concentration H<sub>2</sub>S was maintained constant (280 ppm) while varying the partial pressure ratio of CO<sub>2</sub> (i.e., the ratio of partial pressure of CO<sub>2</sub> to the total pressure) from 0 to 15%. The changes occurring in the mechanical properties of the specimens were evaluated after exposure to assess material embrittlement and SSC corrosion. Besides this, the cracks developed on the surface of the specimens were examined using an optical microscope. Results show that the hydrogen permeation, and subsequently SSC resistance, of C-110 grade steel were strongly influenced by the Partial Pressure Ratio (PPR) of CO<sub>2</sub> when the PPR was between 0 and 5%. The PPR of CO<sub>2</sub> had a limited impact on the SSC process when it was between 10 and 15 percent.
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spelling doaj.art-5f87e5b35ee7455b9ccf11fdffe06cc12023-11-22T12:32:46ZengMDPI AGCorrosion and Materials Degradation2624-55582021-07-012337639610.3390/cmd2030020Sulfide Stress Cracking of C-110 Steel in a Sour EnvironmentSagar Tale0Ramadan Ahmed1Rida Elgaddafi2Catalin Teodoriu3Mewbourne School of Petroleum and Geological Engineering, University of Oklahoma, Norman, OK 73019, USAMewbourne School of Petroleum and Geological Engineering, University of Oklahoma, Norman, OK 73019, USAMewbourne School of Petroleum and Geological Engineering, University of Oklahoma, Norman, OK 73019, USAMewbourne School of Petroleum and Geological Engineering, University of Oklahoma, Norman, OK 73019, USAThe scope of this study includes modeling and experimental investigation of sulfide stress cracking (SSC) of high-strength carbon steel. A model has been developed to predict hydrogen permeation in steel for a given pressure and temperature condition. The model is validated with existing and new laboratory measurements. The experiments were performed using C-110 grade steel specimens. The specimens were aged in 2% (wt.) brine saturated with mixed gas containing CH<sub>4</sub>, CO<sub>2</sub>, and H<sub>2</sub>S. The concentration H<sub>2</sub>S was maintained constant (280 ppm) while varying the partial pressure ratio of CO<sub>2</sub> (i.e., the ratio of partial pressure of CO<sub>2</sub> to the total pressure) from 0 to 15%. The changes occurring in the mechanical properties of the specimens were evaluated after exposure to assess material embrittlement and SSC corrosion. Besides this, the cracks developed on the surface of the specimens were examined using an optical microscope. Results show that the hydrogen permeation, and subsequently SSC resistance, of C-110 grade steel were strongly influenced by the Partial Pressure Ratio (PPR) of CO<sub>2</sub> when the PPR was between 0 and 5%. The PPR of CO<sub>2</sub> had a limited impact on the SSC process when it was between 10 and 15 percent.https://www.mdpi.com/2624-5558/2/3/20corrosionsulfide stress crackingmodelinghydrogen permeation
spellingShingle Sagar Tale
Ramadan Ahmed
Rida Elgaddafi
Catalin Teodoriu
Sulfide Stress Cracking of C-110 Steel in a Sour Environment
Corrosion and Materials Degradation
corrosion
sulfide stress cracking
modeling
hydrogen permeation
title Sulfide Stress Cracking of C-110 Steel in a Sour Environment
title_full Sulfide Stress Cracking of C-110 Steel in a Sour Environment
title_fullStr Sulfide Stress Cracking of C-110 Steel in a Sour Environment
title_full_unstemmed Sulfide Stress Cracking of C-110 Steel in a Sour Environment
title_short Sulfide Stress Cracking of C-110 Steel in a Sour Environment
title_sort sulfide stress cracking of c 110 steel in a sour environment
topic corrosion
sulfide stress cracking
modeling
hydrogen permeation
url https://www.mdpi.com/2624-5558/2/3/20
work_keys_str_mv AT sagartale sulfidestresscrackingofc110steelinasourenvironment
AT ramadanahmed sulfidestresscrackingofc110steelinasourenvironment
AT ridaelgaddafi sulfidestresscrackingofc110steelinasourenvironment
AT catalinteodoriu sulfidestresscrackingofc110steelinasourenvironment