Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel

The design of lightweight sandwich structures with high specific strength and energy absorption capability is valuable for weight sensitive applications. A novel all-metallic foam-filled Y-shape cored sandwich panel was designed and fabricated by using aluminum foam as filling material to prevent co...

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Main Authors: Leilei Yan, Pengbo Su, Yagang Han, Bin Han
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/12/1670
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author Leilei Yan
Pengbo Su
Yagang Han
Bin Han
author_facet Leilei Yan
Pengbo Su
Yagang Han
Bin Han
author_sort Leilei Yan
collection DOAJ
description The design of lightweight sandwich structures with high specific strength and energy absorption capability is valuable for weight sensitive applications. A novel all-metallic foam-filled Y-shape cored sandwich panel was designed and fabricated by using aluminum foam as filling material to prevent core member buckling. Experimental and numerical investigation of out-of-plane compressive loading was carried out on aluminum foam-filled Y-shape sandwich panels to study their compressive properties as well as on empty panels for comparison. The results show that due to aluminum foam filling, the specific structural stiffness, strength, and energy absorption of the Y-shape cored sandwich panel increased noticeably. For the foam-filled panel, aluminum foam can supply sufficient lateral support to the corrugated core and vertical leg of the Y-shaped core and causes a much more complicated deformation mode, which cannot occur in the empty panel. The complicated deformation mode leads to an obvious coupling effect, with the stress–strain curve of the foam-filled panel much higher than those of the empty panel and aluminum foam, which were tested separately. Metallic foam filling is an effective method to increase the specific strength and energy absorption of sandwich structures with lattice cores, making it competitive in load carrying and energy absorption applications.
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spelling doaj.art-5f8c9dde23d84aefa853e804e0745d962023-11-21T00:42:36ZengMDPI AGMetals2075-47012020-12-011012167010.3390/met10121670Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich PanelLeilei Yan0Pengbo Su1Yagang Han2Bin Han3School of Aeronautics, Northwestern Polytechnical University, Xi’an 710049, ChinaState Key Laboratory for Strength and Vibration of Mechanical Structures, Xi’an Jiaotong University, Xi’an 710049, ChinaSchool of Aeronautics, Northwestern Polytechnical University, Xi’an 710049, ChinaSchool of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaThe design of lightweight sandwich structures with high specific strength and energy absorption capability is valuable for weight sensitive applications. A novel all-metallic foam-filled Y-shape cored sandwich panel was designed and fabricated by using aluminum foam as filling material to prevent core member buckling. Experimental and numerical investigation of out-of-plane compressive loading was carried out on aluminum foam-filled Y-shape sandwich panels to study their compressive properties as well as on empty panels for comparison. The results show that due to aluminum foam filling, the specific structural stiffness, strength, and energy absorption of the Y-shape cored sandwich panel increased noticeably. For the foam-filled panel, aluminum foam can supply sufficient lateral support to the corrugated core and vertical leg of the Y-shaped core and causes a much more complicated deformation mode, which cannot occur in the empty panel. The complicated deformation mode leads to an obvious coupling effect, with the stress–strain curve of the foam-filled panel much higher than those of the empty panel and aluminum foam, which were tested separately. Metallic foam filling is an effective method to increase the specific strength and energy absorption of sandwich structures with lattice cores, making it competitive in load carrying and energy absorption applications.https://www.mdpi.com/2075-4701/10/12/1670sandwich panelY-shape corealuminum foamcompressive strengthenergy absorption
spellingShingle Leilei Yan
Pengbo Su
Yagang Han
Bin Han
Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
Metals
sandwich panel
Y-shape core
aluminum foam
compressive strength
energy absorption
title Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
title_full Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
title_fullStr Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
title_full_unstemmed Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
title_short Effects of Aluminum Foam Filling on Compressive Strength and Energy Absorption of Metallic Y-Shape Cored Sandwich Panel
title_sort effects of aluminum foam filling on compressive strength and energy absorption of metallic y shape cored sandwich panel
topic sandwich panel
Y-shape core
aluminum foam
compressive strength
energy absorption
url https://www.mdpi.com/2075-4701/10/12/1670
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AT yaganghan effectsofaluminumfoamfillingoncompressivestrengthandenergyabsorptionofmetallicyshapecoredsandwichpanel
AT binhan effectsofaluminumfoamfillingoncompressivestrengthandenergyabsorptionofmetallicyshapecoredsandwichpanel