Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression

The intrinsic flammability of wood restricts its application in various fields. In this study, we constructed a phytic acid (PA)–silica hybrid system in wood by a vacuum-pressure impregnation process to improve its flame retardancy and smoke suppression. The system was derived from a simple mixture...

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Main Authors: Zhuoran Chen, Shaodi Zhang, Mengyi Ding, Mingzhi Wang, Xing Xu
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/15/4164
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author Zhuoran Chen
Shaodi Zhang
Mengyi Ding
Mingzhi Wang
Xing Xu
author_facet Zhuoran Chen
Shaodi Zhang
Mengyi Ding
Mingzhi Wang
Xing Xu
author_sort Zhuoran Chen
collection DOAJ
description The intrinsic flammability of wood restricts its application in various fields. In this study, we constructed a phytic acid (PA)–silica hybrid system in wood by a vacuum-pressure impregnation process to improve its flame retardancy and smoke suppression. The system was derived from a simple mixture of PA and silica sol. Fourier transform infrared spectroscopy (FTIR) indicated an incorporation of the PA molecules into the silica network. Thermogravimetric (TG) analysis showed that the system greatly enhanced the char yield of wood from 1.5% to 32.1% (in air) and the thermal degradation rates were decreased. The limiting oxygen index (LOI) of the PA/silica-nanosol-treated wood was 47.3%. Cone calorimetry test (CCT) was conducted, which revealed large reductions in the heat release rate and smoke production rate. The appearance of the second heat release peak was delayed, indicating the enhanced thermal stability of the char residue. The mechanism underlying flame retardancy was analyzed by field-emission scanning electron microscope coupled with energy-dispersive spectroscopy (SEM-EDS), FTIR, and TG-FTIR. The improved flame retardancy and smoke-suppression property of the wood are mainly attributed to the formation of an intact and coherent char residue with crosslinked structures, which can protect against the transfer of heat and mass (flammable gases, smoke) during burning. Moreover, the hybrid system did not significantly alter the mechanical properties of wood, such as compressive strength and hardness. This approach can be extended to fabricate other phosphorus and silicon materials for enhancing the fire safety of wood.
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spelling doaj.art-5faa8b0aa2f04bd6aca638463d4988a12023-11-22T05:52:39ZengMDPI AGMaterials1996-19442021-07-011415416410.3390/ma14154164Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke SuppressionZhuoran Chen0Shaodi Zhang1Mengyi Ding2Mingzhi Wang3Xing Xu4College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, ChinaCollege of Materials Science and Technology, Beijing Forestry University, Beijing 100083, ChinaCollege of Materials Science and Technology, Beijing Forestry University, Beijing 100083, ChinaCollege of Materials Science and Technology, Beijing Forestry University, Beijing 100083, ChinaCollege of Materials Science and Technology, Beijing Forestry University, Beijing 100083, ChinaThe intrinsic flammability of wood restricts its application in various fields. In this study, we constructed a phytic acid (PA)–silica hybrid system in wood by a vacuum-pressure impregnation process to improve its flame retardancy and smoke suppression. The system was derived from a simple mixture of PA and silica sol. Fourier transform infrared spectroscopy (FTIR) indicated an incorporation of the PA molecules into the silica network. Thermogravimetric (TG) analysis showed that the system greatly enhanced the char yield of wood from 1.5% to 32.1% (in air) and the thermal degradation rates were decreased. The limiting oxygen index (LOI) of the PA/silica-nanosol-treated wood was 47.3%. Cone calorimetry test (CCT) was conducted, which revealed large reductions in the heat release rate and smoke production rate. The appearance of the second heat release peak was delayed, indicating the enhanced thermal stability of the char residue. The mechanism underlying flame retardancy was analyzed by field-emission scanning electron microscope coupled with energy-dispersive spectroscopy (SEM-EDS), FTIR, and TG-FTIR. The improved flame retardancy and smoke-suppression property of the wood are mainly attributed to the formation of an intact and coherent char residue with crosslinked structures, which can protect against the transfer of heat and mass (flammable gases, smoke) during burning. Moreover, the hybrid system did not significantly alter the mechanical properties of wood, such as compressive strength and hardness. This approach can be extended to fabricate other phosphorus and silicon materials for enhancing the fire safety of wood.https://www.mdpi.com/1996-1944/14/15/4164woodflame retardancyphytic acidsilicasmoke suppression
spellingShingle Zhuoran Chen
Shaodi Zhang
Mengyi Ding
Mingzhi Wang
Xing Xu
Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
Materials
wood
flame retardancy
phytic acid
silica
smoke suppression
title Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
title_full Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
title_fullStr Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
title_full_unstemmed Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
title_short Construction of a Phytic Acid–Silica System in Wood for Highly Efficient Flame Retardancy and Smoke Suppression
title_sort construction of a phytic acid silica system in wood for highly efficient flame retardancy and smoke suppression
topic wood
flame retardancy
phytic acid
silica
smoke suppression
url https://www.mdpi.com/1996-1944/14/15/4164
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AT mengyiding constructionofaphyticacidsilicasysteminwoodforhighlyefficientflameretardancyandsmokesuppression
AT mingzhiwang constructionofaphyticacidsilicasysteminwoodforhighlyefficientflameretardancyandsmokesuppression
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