Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte

This work aimed at the development of wear and corrosion resistant oxide coatings for medical implants made of zirconium alloy, by plasma electrolytic oxidation (PEO). The effect of sodium silicate and boric acid addition to calcium acetate electrolyte on the coating properties was studied. Differen...

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Main Authors: Veta Aubakirova, Ruzil Farrakhov, Vasily Astanin, Arseny Sharipov, Mikhail Gorbatkov, Evgeny Parfenov
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/6/2003
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author Veta Aubakirova
Ruzil Farrakhov
Vasily Astanin
Arseny Sharipov
Mikhail Gorbatkov
Evgeny Parfenov
author_facet Veta Aubakirova
Ruzil Farrakhov
Vasily Astanin
Arseny Sharipov
Mikhail Gorbatkov
Evgeny Parfenov
author_sort Veta Aubakirova
collection DOAJ
description This work aimed at the development of wear and corrosion resistant oxide coatings for medical implants made of zirconium alloy, by plasma electrolytic oxidation (PEO). The effect of sodium silicate and boric acid addition to calcium acetate electrolyte on the coating properties was studied. Different aspects of the PEO coating were investigated: microstructure, electrochemical and wear behavior, wettability and apatite-forming ability. The resultant coatings consist of a dense inner layer 1.4–2.2 µm thick and a porous outer layer. The total thickness of the coating is 12–20 µm. It was found that the coating contains the tetragonal zirconia (70–95%). The obtained coatings show high corrosion resistance and reduce the surface corrosion current by 1–3 orders of magnitude, depending on the electrolyte additive, compared to the uncoated surface. The addition of boric acid to the electrolyte significantly increases the wear resistance of the coating and reduces the coefficient of friction. In terms of the combination of the coating characteristics, the electrolyte with the addition of the alkali and boric acid is recommended as the most effective.
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spelling doaj.art-5fe40ff2768a4504aec538fa4e5de5d12023-11-30T21:17:19ZengMDPI AGMaterials1996-19442022-03-01156200310.3390/ma15062003Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based ElectrolyteVeta Aubakirova0Ruzil Farrakhov1Vasily Astanin2Arseny Sharipov3Mikhail Gorbatkov4Evgeny Parfenov5Department of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaDepartment of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaDepartment of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaDepartment of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaDepartment of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaDepartment of Electronic Engineering, Ufa State Aviation Technical University, 12 Karl Marx Street, 450008 Ufa, RussiaThis work aimed at the development of wear and corrosion resistant oxide coatings for medical implants made of zirconium alloy, by plasma electrolytic oxidation (PEO). The effect of sodium silicate and boric acid addition to calcium acetate electrolyte on the coating properties was studied. Different aspects of the PEO coating were investigated: microstructure, electrochemical and wear behavior, wettability and apatite-forming ability. The resultant coatings consist of a dense inner layer 1.4–2.2 µm thick and a porous outer layer. The total thickness of the coating is 12–20 µm. It was found that the coating contains the tetragonal zirconia (70–95%). The obtained coatings show high corrosion resistance and reduce the surface corrosion current by 1–3 orders of magnitude, depending on the electrolyte additive, compared to the uncoated surface. The addition of boric acid to the electrolyte significantly increases the wear resistance of the coating and reduces the coefficient of friction. In terms of the combination of the coating characteristics, the electrolyte with the addition of the alkali and boric acid is recommended as the most effective.https://www.mdpi.com/1996-1944/15/6/2003Zr-1%Nb alloyplasma electrolytic oxidationboric acidmedical implants
spellingShingle Veta Aubakirova
Ruzil Farrakhov
Vasily Astanin
Arseny Sharipov
Mikhail Gorbatkov
Evgeny Parfenov
Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
Materials
Zr-1%Nb alloy
plasma electrolytic oxidation
boric acid
medical implants
title Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
title_full Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
title_fullStr Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
title_full_unstemmed Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
title_short Plasma Electrolytic Oxidation of Zr-1%Nb Alloy: Effect of Sodium Silicate and Boric Acid Addition to Calcium Acetate-Based Electrolyte
title_sort plasma electrolytic oxidation of zr 1 nb alloy effect of sodium silicate and boric acid addition to calcium acetate based electrolyte
topic Zr-1%Nb alloy
plasma electrolytic oxidation
boric acid
medical implants
url https://www.mdpi.com/1996-1944/15/6/2003
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