Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles

About 2/3 of the combustion energy of internal combustion engine (ICE) is lost through the exhaust and cooling systems during its operation. Besides, automobile accessories like the air conditioning system and the radiator fan will bring additional power consumption. To improve the ICE efficiency, t...

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Main Authors: Gequn Shu, Chen Hu, Hua Tian, Xiaoya Li, Zhigang Yu, Mingtao Wang
Format: Article
Language:English
Published: MDPI AG 2019-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/7/1265
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author Gequn Shu
Chen Hu
Hua Tian
Xiaoya Li
Zhigang Yu
Mingtao Wang
author_facet Gequn Shu
Chen Hu
Hua Tian
Xiaoya Li
Zhigang Yu
Mingtao Wang
author_sort Gequn Shu
collection DOAJ
description About 2/3 of the combustion energy of internal combustion engine (ICE) is lost through the exhaust and cooling systems during its operation. Besides, automobile accessories like the air conditioning system and the radiator fan will bring additional power consumption. To improve the ICE efficiency, this paper designs some coupled thermal management systems with different structures which include the air conditioning subsystem, the waste heat recovery subsystem, engine and coolant subsystem. CO<sub>2</sub> is chosen as the working fluid for both the air conditioning subsystem and the waste heat recovery subsystem. After conducting experimental studies and a performance analysis for the subsystems, the coupled thermal management system is evaluated at different environmental temperatures and engine working conditions to choose the best structure. The optimal pump speed increases with the increase of environmental temperature and the decrease of engine load. The optimal coolant utilization rate decreases with the increase of engine load and environmental temperature, and the value is between 38% and 52%. While considering the effect of environmental temperature and road conditions of real driving and the energy consumption of all accessories of the thermal management system, the optimal thermal management system provides a net power of 4.2 kW, improving the ICE fuel economy by 1.2%.
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spelling doaj.art-6034a4fe58da46dc99830cd9fe0ad8202022-12-22T04:00:37ZengMDPI AGEnergies1996-10732019-04-01127126510.3390/en12071265en12071265Analysis and Optimization of Coupled Thermal Management Systems Used in VehiclesGequn Shu0Chen Hu1Hua Tian2Xiaoya Li3Zhigang Yu4Mingtao Wang5State Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaState Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaState Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaState Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaState Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaState Key Laboratory of Engines, Tianjin University, 92 Weijin Road, Nankai District, Tianjin 300072, ChinaAbout 2/3 of the combustion energy of internal combustion engine (ICE) is lost through the exhaust and cooling systems during its operation. Besides, automobile accessories like the air conditioning system and the radiator fan will bring additional power consumption. To improve the ICE efficiency, this paper designs some coupled thermal management systems with different structures which include the air conditioning subsystem, the waste heat recovery subsystem, engine and coolant subsystem. CO<sub>2</sub> is chosen as the working fluid for both the air conditioning subsystem and the waste heat recovery subsystem. After conducting experimental studies and a performance analysis for the subsystems, the coupled thermal management system is evaluated at different environmental temperatures and engine working conditions to choose the best structure. The optimal pump speed increases with the increase of environmental temperature and the decrease of engine load. The optimal coolant utilization rate decreases with the increase of engine load and environmental temperature, and the value is between 38% and 52%. While considering the effect of environmental temperature and road conditions of real driving and the energy consumption of all accessories of the thermal management system, the optimal thermal management system provides a net power of 4.2 kW, improving the ICE fuel economy by 1.2%.https://www.mdpi.com/1996-1073/12/7/1265coupled thermal management systemoptimizationcarbon dioxidewaste heat recoverymodel
spellingShingle Gequn Shu
Chen Hu
Hua Tian
Xiaoya Li
Zhigang Yu
Mingtao Wang
Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
Energies
coupled thermal management system
optimization
carbon dioxide
waste heat recovery
model
title Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
title_full Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
title_fullStr Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
title_full_unstemmed Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
title_short Analysis and Optimization of Coupled Thermal Management Systems Used in Vehicles
title_sort analysis and optimization of coupled thermal management systems used in vehicles
topic coupled thermal management system
optimization
carbon dioxide
waste heat recovery
model
url https://www.mdpi.com/1996-1073/12/7/1265
work_keys_str_mv AT gequnshu analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles
AT chenhu analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles
AT huatian analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles
AT xiaoyali analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles
AT zhigangyu analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles
AT mingtaowang analysisandoptimizationofcoupledthermalmanagementsystemsusedinvehicles