Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker

The frame of the cotton picker is exposed to complex and varying loads during its operation. Therefore, conducting research on the vibration characteristics of the frame is crucial. In this study, vibration tests were conducted on the main vibration sources in a cotton picker at several measuring po...

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Main Authors: Jianhao Dong, Guangheng Wang, Hui Lin, Xinsheng Bi, Zhantao Li, Pengda Zhao, Tingwen Pei, Fei Tan
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/13/7/1440
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author Jianhao Dong
Guangheng Wang
Hui Lin
Xinsheng Bi
Zhantao Li
Pengda Zhao
Tingwen Pei
Fei Tan
author_facet Jianhao Dong
Guangheng Wang
Hui Lin
Xinsheng Bi
Zhantao Li
Pengda Zhao
Tingwen Pei
Fei Tan
author_sort Jianhao Dong
collection DOAJ
description The frame of the cotton picker is exposed to complex and varying loads during its operation. Therefore, conducting research on the vibration characteristics of the frame is crucial. In this study, vibration tests were conducted on the main vibration sources in a cotton picker at several measuring points on the frame. An accelerometer sensor was utilized to collect the signals. Fourier analysis was applied to analyze the vibration sources, encompassing the excitation frequency and the vibration source-coupled excitation frequency. Modal tests were also conducted to validate the finite element model and determine the natural frequencies of the frame. The results showed that the natural frequencies of the frame, specifically the third-order, fourth-order, and sixth-order frequencies, were comparable to the vibration source-coupled excitation frequencies. To prevent frame resonance, the response surface method was used to optimize the frame. Based on the MOGA algorithm, scheme 4 was identified as the optimal design. Furthermore, fatigue life calculations were carried out to optimize the parts with short lifespans on the frame, thereby enhancing the working performance.
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spelling doaj.art-60483a66152d49928ddc7dc93fa5352e2023-11-18T17:53:55ZengMDPI AGAgriculture2077-04722023-07-01137144010.3390/agriculture13071440Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton PickerJianhao Dong0Guangheng Wang1Hui Lin2Xinsheng Bi3Zhantao Li4Pengda Zhao5Tingwen Pei6Fei Tan7College of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832003, ChinaCollege of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832003, ChinaXinjiang Production and Construction Corps Eighth Division Shihezi Agricultural and Animal Husbandry Mechanization Technology Training Station, Shihezi 832003, ChinaCollege of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832003, ChinaShandong Swan Modernization Agricultural Machinery Equipment Co., Ltd., Jinan 250032, ChinaShandong Swan Modernization Agricultural Machinery Equipment Co., Ltd., Jinan 250032, ChinaCollege of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832003, ChinaCollege of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832003, ChinaThe frame of the cotton picker is exposed to complex and varying loads during its operation. Therefore, conducting research on the vibration characteristics of the frame is crucial. In this study, vibration tests were conducted on the main vibration sources in a cotton picker at several measuring points on the frame. An accelerometer sensor was utilized to collect the signals. Fourier analysis was applied to analyze the vibration sources, encompassing the excitation frequency and the vibration source-coupled excitation frequency. Modal tests were also conducted to validate the finite element model and determine the natural frequencies of the frame. The results showed that the natural frequencies of the frame, specifically the third-order, fourth-order, and sixth-order frequencies, were comparable to the vibration source-coupled excitation frequencies. To prevent frame resonance, the response surface method was used to optimize the frame. Based on the MOGA algorithm, scheme 4 was identified as the optimal design. Furthermore, fatigue life calculations were carried out to optimize the parts with short lifespans on the frame, thereby enhancing the working performance.https://www.mdpi.com/2077-0472/13/7/1440cotton pickervibration characteristicsmodalitysensitivityentropy weight method
spellingShingle Jianhao Dong
Guangheng Wang
Hui Lin
Xinsheng Bi
Zhantao Li
Pengda Zhao
Tingwen Pei
Fei Tan
Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
Agriculture
cotton picker
vibration characteristics
modality
sensitivity
entropy weight method
title Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
title_full Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
title_fullStr Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
title_full_unstemmed Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
title_short Vibration Characteristic Analysis and Structural Optimization of the Frame of a Triplex Row-Baling Cotton Picker
title_sort vibration characteristic analysis and structural optimization of the frame of a triplex row baling cotton picker
topic cotton picker
vibration characteristics
modality
sensitivity
entropy weight method
url https://www.mdpi.com/2077-0472/13/7/1440
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