Cascaded Control for Building HVAC Systems in Practice

Actuator hunting is a widespread and often neglected problem in the HVAC field. Hunting is typically characterized by sustained or intermittent oscillations, and can result in decreased efficiency, increased actuator wear, and poor setpoint tracking. Cascaded control loops have been shown to effecti...

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Main Authors: Chris Price, Deokgeun Park, Bryan P. Rasmussen
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Buildings
Subjects:
Online Access:https://www.mdpi.com/2075-5309/12/11/1814
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author Chris Price
Deokgeun Park
Bryan P. Rasmussen
author_facet Chris Price
Deokgeun Park
Bryan P. Rasmussen
author_sort Chris Price
collection DOAJ
description Actuator hunting is a widespread and often neglected problem in the HVAC field. Hunting is typically characterized by sustained or intermittent oscillations, and can result in decreased efficiency, increased actuator wear, and poor setpoint tracking. Cascaded control loops have been shown to effectively linearize system dynamics and reduce the prevalence of hunting. This paper details the implementation of cascaded control architectures for Air Handling Unit chilled water valves at three university campus buildings. A framework for implementation the control in existing Building Automation software is developed that requires only a single line of additional code. Results gathered for more than a year show that cascaded control not only eliminates hunting in control loops with documented hunting issues, but provides better tracking and more consistent performance during all seasons. A discussion of efficiency losses due to hunting behavior is presented and illustrated with comparative data. Furthermore, an analysis of cost savings from implementing cascaded chilled water valve control is presented. Field tests show 2.2–4.4% energy savings, with additional potential savings from reduced operational costs (i.e., maintenance and controller retuning).
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spelling doaj.art-6057004cd94f4af487f46cc44362abb12023-11-24T03:58:03ZengMDPI AGBuildings2075-53092022-10-011211181410.3390/buildings12111814Cascaded Control for Building HVAC Systems in PracticeChris Price0Deokgeun Park1Bryan P. Rasmussen2Oak Ridge National Laboratory, Oak Ridge, TN 37830, USAJ. Mike Walker ‘66 Department of Mechanical Engineering, Texas A&M University, College Station, TX 77840, USAJ. Mike Walker ‘66 Department of Mechanical Engineering, Texas A&M University, College Station, TX 77840, USAActuator hunting is a widespread and often neglected problem in the HVAC field. Hunting is typically characterized by sustained or intermittent oscillations, and can result in decreased efficiency, increased actuator wear, and poor setpoint tracking. Cascaded control loops have been shown to effectively linearize system dynamics and reduce the prevalence of hunting. This paper details the implementation of cascaded control architectures for Air Handling Unit chilled water valves at three university campus buildings. A framework for implementation the control in existing Building Automation software is developed that requires only a single line of additional code. Results gathered for more than a year show that cascaded control not only eliminates hunting in control loops with documented hunting issues, but provides better tracking and more consistent performance during all seasons. A discussion of efficiency losses due to hunting behavior is presented and illustrated with comparative data. Furthermore, an analysis of cost savings from implementing cascaded chilled water valve control is presented. Field tests show 2.2–4.4% energy savings, with additional potential savings from reduced operational costs (i.e., maintenance and controller retuning).https://www.mdpi.com/2075-5309/12/11/1814buildingHVACcontrolenergy efficiencyfaults
spellingShingle Chris Price
Deokgeun Park
Bryan P. Rasmussen
Cascaded Control for Building HVAC Systems in Practice
Buildings
building
HVAC
control
energy efficiency
faults
title Cascaded Control for Building HVAC Systems in Practice
title_full Cascaded Control for Building HVAC Systems in Practice
title_fullStr Cascaded Control for Building HVAC Systems in Practice
title_full_unstemmed Cascaded Control for Building HVAC Systems in Practice
title_short Cascaded Control for Building HVAC Systems in Practice
title_sort cascaded control for building hvac systems in practice
topic building
HVAC
control
energy efficiency
faults
url https://www.mdpi.com/2075-5309/12/11/1814
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