Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications

One of the major challenges of battery cell manufacturing is the reduction of production costs. Production defects and manufacturing inaccuracies, combined with high value streams, cause cost-intensive scrap rates. Conventional batch tracing is insufficient to detect rejects at an early stage, since...

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Main Authors: Alessandro Sommer, Matthias Leeb, Lukas Weishaeupl, Ruediger Daub
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/9/2/89
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author Alessandro Sommer
Matthias Leeb
Lukas Weishaeupl
Ruediger Daub
author_facet Alessandro Sommer
Matthias Leeb
Lukas Weishaeupl
Ruediger Daub
author_sort Alessandro Sommer
collection DOAJ
description One of the major challenges of battery cell manufacturing is the reduction of production costs. Production defects and manufacturing inaccuracies, combined with high value streams, cause cost-intensive scrap rates. Conventional batch tracing is insufficient to detect rejects at an early stage, since the quality-critical intermediate products are not considered in a differentiated manner. To address this deficiency, tracking and tracing approaches in battery cell production are becoming increasingly popular. To obtain sufficient resolutions of the production data, the allocation of process and product data must be performed at the electrode sheet level. An interface is required for this, which can be realized by marking the individual electrodes. This paper investigates the integration of two well-known marking technologies: laser and ink marking. Integrating these marking technologies requires the consideration of physical boundary conditions in the process chain. For this purpose, the necessary investigations are presented in a structured manner to ensure that the marking does not have a negative influence on the process chain and vice versa. A pilot production line is used as an example to demonstrate the necessary tests for the integration of laser or ink markings.
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spelling doaj.art-606bef6b7c8e4b14946d6a2ed700fc742023-11-16T19:07:24ZengMDPI AGBatteries2313-01052023-01-01928910.3390/batteries9020089Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing ApplicationsAlessandro Sommer0Matthias Leeb1Lukas Weishaeupl2Ruediger Daub3Institute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, GermanyInstitute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, GermanyInstitute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, GermanyInstitute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, 85748 Garching, GermanyOne of the major challenges of battery cell manufacturing is the reduction of production costs. Production defects and manufacturing inaccuracies, combined with high value streams, cause cost-intensive scrap rates. Conventional batch tracing is insufficient to detect rejects at an early stage, since the quality-critical intermediate products are not considered in a differentiated manner. To address this deficiency, tracking and tracing approaches in battery cell production are becoming increasingly popular. To obtain sufficient resolutions of the production data, the allocation of process and product data must be performed at the electrode sheet level. An interface is required for this, which can be realized by marking the individual electrodes. This paper investigates the integration of two well-known marking technologies: laser and ink marking. Integrating these marking technologies requires the consideration of physical boundary conditions in the process chain. For this purpose, the necessary investigations are presented in a structured manner to ensure that the marking does not have a negative influence on the process chain and vice versa. A pilot production line is used as an example to demonstrate the necessary tests for the integration of laser or ink markings.https://www.mdpi.com/2313-0105/9/2/89tracking and tracingbattery cell productionmarking integrationlaser markingink marking
spellingShingle Alessandro Sommer
Matthias Leeb
Lukas Weishaeupl
Ruediger Daub
Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
Batteries
tracking and tracing
battery cell production
marking integration
laser marking
ink marking
title Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
title_full Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
title_fullStr Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
title_full_unstemmed Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
title_short Integration of Electrode Markings into the Manufacturing Process of Lithium-Ion Battery Cells for Tracking and Tracing Applications
title_sort integration of electrode markings into the manufacturing process of lithium ion battery cells for tracking and tracing applications
topic tracking and tracing
battery cell production
marking integration
laser marking
ink marking
url https://www.mdpi.com/2313-0105/9/2/89
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AT matthiasleeb integrationofelectrodemarkingsintothemanufacturingprocessoflithiumionbatterycellsfortrackingandtracingapplications
AT lukasweishaeupl integrationofelectrodemarkingsintothemanufacturingprocessoflithiumionbatterycellsfortrackingandtracingapplications
AT ruedigerdaub integrationofelectrodemarkingsintothemanufacturingprocessoflithiumionbatterycellsfortrackingandtracingapplications