Dynamic simulation of industrial-scale gibbsite crystallization circuit

Population balance model is crucial for improving the method of aluminum hydroxide massive crystallization and enhancing the quality of control over industrial precipitation trains. This paper presents the updated population balance model, which can be used for simulation of industrial-scale precipi...

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Main Authors: Vladimir O. Golubev, Tatyana E. Litvinova
Format: Article
Language:English
Published: Saint-Petersburg Mining University 2021-04-01
Series:Записки Горного института
Subjects:
Online Access:https://pmi.spmi.ru/index.php/pmi/article/view/14123?setLocale=en_US
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author Vladimir O. Golubev
Tatyana E. Litvinova
author_facet Vladimir O. Golubev
Tatyana E. Litvinova
author_sort Vladimir O. Golubev
collection DOAJ
description Population balance model is crucial for improving the method of aluminum hydroxide massive crystallization and enhancing the quality of control over industrial precipitation trains. This paper presents the updated population balance model, which can be used for simulation of industrial-scale precipitation. Processes of birth-and-spread and particle breakage are considered integral parts of the precipitation process along with secondary nucleation, growth and agglomeration of particles. The conceptual difference of the proposed system of equations is its ability to reproduce the oscillatory process that occurs in precipitation circuits as a result of cyclic changes in the quality of the seed surface. It is demonstrated that self-oscillations can occur in the system without any external influence. The updated model is adjusted and verified using historical industrial data. The simulation of seed-recycle precipitation circuit showed an exact correspondence between the calculated dynamic pattern of changes in particle size distribution of aluminum hydroxide and the actual data.
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spelling doaj.art-6071b7d40a914ef2bb7c6d7384aaaa8e2023-01-20T02:04:53ZengSaint-Petersburg Mining UniversityЗаписки Горного института2411-33362541-94042021-04-012478810110.31897/PMI.2021.1.1014123Dynamic simulation of industrial-scale gibbsite crystallization circuitVladimir O. Golubev0https://orcid.org/0000-0003-0319-4536Tatyana E. Litvinova1https://orcid.org/0000-0002-0133-3400RUSAL Engineering & Research CenterSaint Petersburg Mining UniversityPopulation balance model is crucial for improving the method of aluminum hydroxide massive crystallization and enhancing the quality of control over industrial precipitation trains. This paper presents the updated population balance model, which can be used for simulation of industrial-scale precipitation. Processes of birth-and-spread and particle breakage are considered integral parts of the precipitation process along with secondary nucleation, growth and agglomeration of particles. The conceptual difference of the proposed system of equations is its ability to reproduce the oscillatory process that occurs in precipitation circuits as a result of cyclic changes in the quality of the seed surface. It is demonstrated that self-oscillations can occur in the system without any external influence. The updated model is adjusted and verified using historical industrial data. The simulation of seed-recycle precipitation circuit showed an exact correspondence between the calculated dynamic pattern of changes in particle size distribution of aluminum hydroxide and the actual data.https://pmi.spmi.ru/index.php/pmi/article/view/14123?setLocale=en_USaluminum hydroxidecrystallizationagglomerationnucleationspreading birthmodelingoscillationbirth-and-spread
spellingShingle Vladimir O. Golubev
Tatyana E. Litvinova
Dynamic simulation of industrial-scale gibbsite crystallization circuit
Записки Горного института
aluminum hydroxide
crystallization
agglomeration
nucleation
spreading birth
modeling
oscillation
birth-and-spread
title Dynamic simulation of industrial-scale gibbsite crystallization circuit
title_full Dynamic simulation of industrial-scale gibbsite crystallization circuit
title_fullStr Dynamic simulation of industrial-scale gibbsite crystallization circuit
title_full_unstemmed Dynamic simulation of industrial-scale gibbsite crystallization circuit
title_short Dynamic simulation of industrial-scale gibbsite crystallization circuit
title_sort dynamic simulation of industrial scale gibbsite crystallization circuit
topic aluminum hydroxide
crystallization
agglomeration
nucleation
spreading birth
modeling
oscillation
birth-and-spread
url https://pmi.spmi.ru/index.php/pmi/article/view/14123?setLocale=en_US
work_keys_str_mv AT vladimirogolubev dynamicsimulationofindustrialscalegibbsitecrystallizationcircuit
AT tatyanaelitvinova dynamicsimulationofindustrialscalegibbsitecrystallizationcircuit