Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability

Natural fiber composites (NFC) are eco-friendly alternatives to synthetic polymers. However, some intrinsic natural fillers’ properties hinder their widespread implementation as reinforcement in polymeric matrices and require further investigation. In the scope of this study, the thermal, rheologic,...

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Main Authors: Tatiana Zhiltsova, Jéssica Campos, Andreia Costa, Mónica S. A. Oliveira
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/17/3/696
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author Tatiana Zhiltsova
Jéssica Campos
Andreia Costa
Mónica S. A. Oliveira
author_facet Tatiana Zhiltsova
Jéssica Campos
Andreia Costa
Mónica S. A. Oliveira
author_sort Tatiana Zhiltsova
collection DOAJ
description Natural fiber composites (NFC) are eco-friendly alternatives to synthetic polymers. However, some intrinsic natural fillers’ properties hinder their widespread implementation as reinforcement in polymeric matrices and require further investigation. In the scope of this study, the thermal, rheologic, mechanical (tension and flexural modes), and morphological properties, as well as the water absorption and dimensional stability of the NF polypropylene (PP)-based injection molded composites reinforced with rice husk (rh) and olive pits (op) of 20 wt.% and 30% wt.%, respectively, were investigated. The results suggest that the higher content of the rice husk and olive pits led to a similar reduction in the melt flow index (MFI), independent of the additive type compared to virgin polypropylene (PPv). The melting and crystallization temperatures of the PPrh and PPop composites did not change with statistical significance. The composites are stiffer than the PP matrix by up to 49% and possess higher mechanical strength in the tension mode at the expense of decreased ductility. PPrh and PPop have a superior flexural modulus in the bending mode, while the flexural strength improvement was accomplished for the PP30%rh. The influence of the fibers’ distribution in the bulk of the parts on their mechanical performance was confirmed based on a non-localized morphology evaluation, which constitutes a novelty of the presented research. The dimensional stability of the composites was improved as the linear shrinkage in the flow direction was decreased by 49% for PPrh and 30% for PPop, positively correlating with an increase in the filler content and stiffness. PPop was less susceptible to water sorption than PPrh due to fibers’ composition and larger surface-to-area volume ratios.
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spelling doaj.art-60fe82a41de046b582fe0c054f432a942024-02-09T15:17:46ZengMDPI AGMaterials1996-19442024-02-0117369610.3390/ma17030696Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional StabilityTatiana Zhiltsova0Jéssica Campos1Andreia Costa2Mónica S. A. Oliveira3Mechanical Engineering Department, University of Aveiro, 3810-193 Aveiro, PortugalMechanical Engineering Department, University of Aveiro, 3810-193 Aveiro, PortugalOLI-Sistemas Sanitários, S.A. Travessa de Milão, Esgueira, 3800-314 Aveiro, PortugalMechanical Engineering Department, University of Aveiro, 3810-193 Aveiro, PortugalNatural fiber composites (NFC) are eco-friendly alternatives to synthetic polymers. However, some intrinsic natural fillers’ properties hinder their widespread implementation as reinforcement in polymeric matrices and require further investigation. In the scope of this study, the thermal, rheologic, mechanical (tension and flexural modes), and morphological properties, as well as the water absorption and dimensional stability of the NF polypropylene (PP)-based injection molded composites reinforced with rice husk (rh) and olive pits (op) of 20 wt.% and 30% wt.%, respectively, were investigated. The results suggest that the higher content of the rice husk and olive pits led to a similar reduction in the melt flow index (MFI), independent of the additive type compared to virgin polypropylene (PPv). The melting and crystallization temperatures of the PPrh and PPop composites did not change with statistical significance. The composites are stiffer than the PP matrix by up to 49% and possess higher mechanical strength in the tension mode at the expense of decreased ductility. PPrh and PPop have a superior flexural modulus in the bending mode, while the flexural strength improvement was accomplished for the PP30%rh. The influence of the fibers’ distribution in the bulk of the parts on their mechanical performance was confirmed based on a non-localized morphology evaluation, which constitutes a novelty of the presented research. The dimensional stability of the composites was improved as the linear shrinkage in the flow direction was decreased by 49% for PPrh and 30% for PPop, positively correlating with an increase in the filler content and stiffness. PPop was less susceptible to water sorption than PPrh due to fibers’ composition and larger surface-to-area volume ratios.https://www.mdpi.com/1996-1944/17/3/696natural fiber-reinforced compositesolive pitsrice husknon-destructive morphology assessmentpolypropyleneshort-term water absorption
spellingShingle Tatiana Zhiltsova
Jéssica Campos
Andreia Costa
Mónica S. A. Oliveira
Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
Materials
natural fiber-reinforced composites
olive pits
rice husk
non-destructive morphology assessment
polypropylene
short-term water absorption
title Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
title_full Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
title_fullStr Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
title_full_unstemmed Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
title_short Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability
title_sort sustainable polypropylene based composites with agro waste fillers thermal morphological mechanical properties and dimensional stability
topic natural fiber-reinforced composites
olive pits
rice husk
non-destructive morphology assessment
polypropylene
short-term water absorption
url https://www.mdpi.com/1996-1944/17/3/696
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AT andreiacosta sustainablepolypropylenebasedcompositeswithagrowastefillersthermalmorphologicalmechanicalpropertiesanddimensionalstability
AT monicasaoliveira sustainablepolypropylenebasedcompositeswithagrowastefillersthermalmorphologicalmechanicalpropertiesanddimensionalstability