Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality

This paper deals with analyzes of the influence of the perpendicularity of the spindle of the milling machine on the machined surface. This is part of the geometric errors of machine tools and in a direct manner constitutes a defect on the quality of the workpiece. Therefore, the surface roughness i...

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Main Authors: Benattia Bloul, Abdelghafour Bourdim, Said Hamou, Mokhtar Bourdim
Format: Article
Language:English
Published: SAGE Publishing 2017-04-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/1687814017700831
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author Benattia Bloul
Abdelghafour Bourdim
Said Hamou
Mokhtar Bourdim
author_facet Benattia Bloul
Abdelghafour Bourdim
Said Hamou
Mokhtar Bourdim
author_sort Benattia Bloul
collection DOAJ
description This paper deals with analyzes of the influence of the perpendicularity of the spindle of the milling machine on the machined surface. This is part of the geometric errors of machine tools and in a direct manner constitutes a defect on the quality of the workpiece. Therefore, the surface roughness is particularly sensitive to the cutting speed, the feed rate, round of teeth default, the tool tip radius and the cutter teeth number. This article examines the characteristics of the surface topography of steel parts, in finishing machining using milling cutters. The study is conducted by computer simulation tests and experimental part using surface condition monitoring instruments, taking into consideration the round teeth default. The variation of the inclination of the spindle of the milling machine in three positions (90° + 30′, 90°, and 90°–30′) shows a good agreement between the simulation and the experimental results for sharp and moderately worn tools. Similarly, this study showed that the presented model could thus be integrated into systems computer-aided design and computer-aided manufacturing. Finally, the physical and statistical parameters of roughness during milling at position 90° confirmed that, when the defect of the perpendicularity is eliminated to the maximum, the best surface conditions are obtained.
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spelling doaj.art-615ec36dd1124363974cbce50f6dce382022-12-21T23:03:47ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402017-04-01910.1177/1687814017700831Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface qualityBenattia Bloul0Abdelghafour Bourdim1Said Hamou2Mokhtar Bourdim3Laboratory of RPEM, University of Boumerdes, Boumerdes, AlgeriaLaboratory of EOLE, Faculty of Technology, University of Tlemcen, Tlemcen, AlgeriaLaboratory of ISMM, Faculty of Technology, University of Tlemcen, Tlemcen, AlgeriaLaboratory of EOLE, Faculty of Technology, University of Tlemcen, Tlemcen, AlgeriaThis paper deals with analyzes of the influence of the perpendicularity of the spindle of the milling machine on the machined surface. This is part of the geometric errors of machine tools and in a direct manner constitutes a defect on the quality of the workpiece. Therefore, the surface roughness is particularly sensitive to the cutting speed, the feed rate, round of teeth default, the tool tip radius and the cutter teeth number. This article examines the characteristics of the surface topography of steel parts, in finishing machining using milling cutters. The study is conducted by computer simulation tests and experimental part using surface condition monitoring instruments, taking into consideration the round teeth default. The variation of the inclination of the spindle of the milling machine in three positions (90° + 30′, 90°, and 90°–30′) shows a good agreement between the simulation and the experimental results for sharp and moderately worn tools. Similarly, this study showed that the presented model could thus be integrated into systems computer-aided design and computer-aided manufacturing. Finally, the physical and statistical parameters of roughness during milling at position 90° confirmed that, when the defect of the perpendicularity is eliminated to the maximum, the best surface conditions are obtained.https://doi.org/10.1177/1687814017700831
spellingShingle Benattia Bloul
Abdelghafour Bourdim
Said Hamou
Mokhtar Bourdim
Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
Advances in Mechanical Engineering
title Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
title_full Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
title_fullStr Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
title_full_unstemmed Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
title_short Geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
title_sort geometric analysis of the influence of perpendicularity of a spindle axis of the milling machine on the surface quality
url https://doi.org/10.1177/1687814017700831
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