Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces

This paper presents a novel weld groove parametrization algorithm, which is developed specifically for weld grooves in typical stub and butt joints between large tubular elements. The procedure is based on random sample consensus (RANSAC) with additionally proposed correction steps, including a corn...

Full description

Bibliographic Details
Main Authors: Andrej Cibicik, Lars Tingelstad, Olav Egeland
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/14/4791
_version_ 1797526054393348096
author Andrej Cibicik
Lars Tingelstad
Olav Egeland
author_facet Andrej Cibicik
Lars Tingelstad
Olav Egeland
author_sort Andrej Cibicik
collection DOAJ
description This paper presents a novel weld groove parametrization algorithm, which is developed specifically for weld grooves in typical stub and butt joints between large tubular elements. The procedure is based on random sample consensus (RANSAC) with additionally proposed correction steps, including a corner correction step for grooves with narrow root weld, and an iterative error elimination step for improving the initially obtained data fit. The problem of curved groove sides (due to the pipe geometry) is attributed and solved. In addition, the procedure detects and eliminates several types of data noise due to laser line reflections. The performance of the procedure is studied experimentally using small-scale test objects, which have been ground using typical industrial power tools to achieve a realistic level of reflections. The execution times and data fit errors of the proposed procedure are compared to a procedure based on a more conventional RANSAC approach for line segment detection.
first_indexed 2024-03-10T09:24:41Z
format Article
id doaj.art-6175cfda99c04e77a9c91fe523845e3b
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-03-10T09:24:41Z
publishDate 2021-07-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-6175cfda99c04e77a9c91fe523845e3b2023-11-22T04:56:07ZengMDPI AGSensors1424-82202021-07-012114479110.3390/s21144791Laser Scanning and Parametrization of Weld Grooves with Reflective SurfacesAndrej Cibicik0Lars Tingelstad1Olav Egeland2Department of Mechanical and Industrial Engineering, Norwegian University of Science and Technology (NTNU), 7034 Trondheim, NorwayDepartment of Mechanical and Industrial Engineering, Norwegian University of Science and Technology (NTNU), 7034 Trondheim, NorwayDepartment of Mechanical and Industrial Engineering, Norwegian University of Science and Technology (NTNU), 7034 Trondheim, NorwayThis paper presents a novel weld groove parametrization algorithm, which is developed specifically for weld grooves in typical stub and butt joints between large tubular elements. The procedure is based on random sample consensus (RANSAC) with additionally proposed correction steps, including a corner correction step for grooves with narrow root weld, and an iterative error elimination step for improving the initially obtained data fit. The problem of curved groove sides (due to the pipe geometry) is attributed and solved. In addition, the procedure detects and eliminates several types of data noise due to laser line reflections. The performance of the procedure is studied experimentally using small-scale test objects, which have been ground using typical industrial power tools to achieve a realistic level of reflections. The execution times and data fit errors of the proposed procedure are compared to a procedure based on a more conventional RANSAC approach for line segment detection.https://www.mdpi.com/1424-8220/21/14/4791structured light sensorweld grooveparametrizationfeature extraction
spellingShingle Andrej Cibicik
Lars Tingelstad
Olav Egeland
Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
Sensors
structured light sensor
weld groove
parametrization
feature extraction
title Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
title_full Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
title_fullStr Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
title_full_unstemmed Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
title_short Laser Scanning and Parametrization of Weld Grooves with Reflective Surfaces
title_sort laser scanning and parametrization of weld grooves with reflective surfaces
topic structured light sensor
weld groove
parametrization
feature extraction
url https://www.mdpi.com/1424-8220/21/14/4791
work_keys_str_mv AT andrejcibicik laserscanningandparametrizationofweldgrooveswithreflectivesurfaces
AT larstingelstad laserscanningandparametrizationofweldgrooveswithreflectivesurfaces
AT olavegeland laserscanningandparametrizationofweldgrooveswithreflectivesurfaces