Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers
The main purpose of this paper is to present a system to detect extrusion failures in fused deposition modelling (FDM) 3D printers by sensing that the filament is moving forward properly. After several years using these kind of machines, authors detected that there is not any system to detect the ma...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2018-05-01
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| Series: | Sensors |
| Subjects: | |
| Online Access: | http://www.mdpi.com/1424-8220/18/5/1495 |
| _version_ | 1798034054508969984 |
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| author | Enrique Soriano Heras Fernando Blaya Haro José M. de Agustín del Burgo Manuel Islán Marcos Roberto D’Amato |
| author_facet | Enrique Soriano Heras Fernando Blaya Haro José M. de Agustín del Burgo Manuel Islán Marcos Roberto D’Amato |
| author_sort | Enrique Soriano Heras |
| collection | DOAJ |
| description | The main purpose of this paper is to present a system to detect extrusion failures in fused deposition modelling (FDM) 3D printers by sensing that the filament is moving forward properly. After several years using these kind of machines, authors detected that there is not any system to detect the main problem in FDM machines. Authors thought in different sensors and used the weighted objectives method, one of the most common evaluation methods, for comparing design concepts based on an overall value per design concept. Taking into account the obtained scores of each specification, the best choice for this work is the optical encoder. Once the sensor is chosen, it is necessary to design de part where it will be installed without interfering with the normal function of the machine. To do it, photogrammetry scanning methodology was employed. The developed device perfectly detects the advance of the filament without affecting the normal operation of the machine. Also, it is achieved the primary objective of the system, avoiding loss of material, energy, and mechanical wear, keeping the premise of making a low-cost product that does not significantly increase the cost of the machine. This development has made it possible to use the printer with remains of coil filaments, which were not spent because they were not sufficient to complete an impression. Also, printing models in two colours with only one extruder has been enabled by this development. |
| first_indexed | 2024-04-11T20:37:46Z |
| format | Article |
| id | doaj.art-61877feb19804f48a16b0b560d723699 |
| institution | Directory Open Access Journal |
| issn | 1424-8220 |
| language | English |
| last_indexed | 2024-04-11T20:37:46Z |
| publishDate | 2018-05-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Sensors |
| spelling | doaj.art-61877feb19804f48a16b0b560d7236992022-12-22T04:04:18ZengMDPI AGSensors1424-82202018-05-01185149510.3390/s18051495s18051495Filament Advance Detection Sensor for Fused Deposition Modelling 3D PrintersEnrique Soriano Heras0Fernando Blaya Haro1José M. de Agustín del Burgo2Manuel Islán Marcos3Roberto D’Amato4Departamento de Ingeniería Mecánica, Universidad Carlos III de Madrid, Avda. de la Universidad, 30, 28911 Leganés, 28012 Madrid, SpainEscuela Técnica Superior de Ingeniería y Diseño Industrial, Universidad Politécnica de Madrid, Ronda de Valencia, 3, 28012 Madrid, SpainEscuela Técnica Superior de Ingeniería y Diseño Industrial, Universidad Politécnica de Madrid, Ronda de Valencia, 3, 28012 Madrid, SpainEscuela Técnica Superior de Ingeniería y Diseño Industrial, Universidad Politécnica de Madrid, Ronda de Valencia, 3, 28012 Madrid, SpainEscuela Técnica Superior de Ingeniería y Diseño Industrial, Universidad Politécnica de Madrid, Ronda de Valencia, 3, 28012 Madrid, SpainThe main purpose of this paper is to present a system to detect extrusion failures in fused deposition modelling (FDM) 3D printers by sensing that the filament is moving forward properly. After several years using these kind of machines, authors detected that there is not any system to detect the main problem in FDM machines. Authors thought in different sensors and used the weighted objectives method, one of the most common evaluation methods, for comparing design concepts based on an overall value per design concept. Taking into account the obtained scores of each specification, the best choice for this work is the optical encoder. Once the sensor is chosen, it is necessary to design de part where it will be installed without interfering with the normal function of the machine. To do it, photogrammetry scanning methodology was employed. The developed device perfectly detects the advance of the filament without affecting the normal operation of the machine. Also, it is achieved the primary objective of the system, avoiding loss of material, energy, and mechanical wear, keeping the premise of making a low-cost product that does not significantly increase the cost of the machine. This development has made it possible to use the printer with remains of coil filaments, which were not spent because they were not sufficient to complete an impression. Also, printing models in two colours with only one extruder has been enabled by this development.http://www.mdpi.com/1424-8220/18/5/1495rapid prototypingfused depositionfilament jamsextrusion failuresphotogrammetrymanufacturing system |
| spellingShingle | Enrique Soriano Heras Fernando Blaya Haro José M. de Agustín del Burgo Manuel Islán Marcos Roberto D’Amato Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers Sensors rapid prototyping fused deposition filament jams extrusion failures photogrammetry manufacturing system |
| title | Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers |
| title_full | Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers |
| title_fullStr | Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers |
| title_full_unstemmed | Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers |
| title_short | Filament Advance Detection Sensor for Fused Deposition Modelling 3D Printers |
| title_sort | filament advance detection sensor for fused deposition modelling 3d printers |
| topic | rapid prototyping fused deposition filament jams extrusion failures photogrammetry manufacturing system |
| url | http://www.mdpi.com/1424-8220/18/5/1495 |
| work_keys_str_mv | AT enriquesorianoheras filamentadvancedetectionsensorforfuseddepositionmodelling3dprinters AT fernandoblayaharo filamentadvancedetectionsensorforfuseddepositionmodelling3dprinters AT josemdeagustindelburgo filamentadvancedetectionsensorforfuseddepositionmodelling3dprinters AT manuelislanmarcos filamentadvancedetectionsensorforfuseddepositionmodelling3dprinters AT robertodamato filamentadvancedetectionsensorforfuseddepositionmodelling3dprinters |