Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator

The stator structure of a disc-type permanent-magnet synchronous motor is a printed circuit board (PCB). The design of stator windings has a direct influence on motor performance and the utilization rate of the stator. However, in some respects, PCB processing technology limits the development of th...

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Main Authors: Xiaoyuan Wang, Huaidong Lu, Xiang Li
Format: Article
Language:English
Published: MDPI AG 2018-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/11/12/3383
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author Xiaoyuan Wang
Huaidong Lu
Xiang Li
author_facet Xiaoyuan Wang
Huaidong Lu
Xiang Li
author_sort Xiaoyuan Wang
collection DOAJ
description The stator structure of a disc-type permanent-magnet synchronous motor is a printed circuit board (PCB). The design of stator windings has a direct influence on motor performance and the utilization rate of the stator. However, in some respects, PCB processing technology limits the development of the disc-type electric motor with a PCB stator. For example, the wiring of the stator winding and the connections of the ends are single. In this paper, an improved winding was designed to improve the output power. The analytic expressions for the back electromotive force (EMF) and other parameters such as power, winding resistance, and eddy loss are established, respectively. According to finite-element theory, the characteristics of the improved winding and distributed winding under no load and load were simulated and analyzed. It is concluded that the improved winding not only improves no-load back EMF, along with output power and efficiency under load, but also the utilization rate of the stator was greatly improved. Finally, a prototype was made to verify the design that has a certain reference value for the design of a disc-type permanent-magnet motor with a PCB stator.
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spelling doaj.art-6190169b394642ada102b767a49f4abf2022-12-22T04:01:32ZengMDPI AGEnergies1996-10732018-12-011112338310.3390/en11123383en11123383Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB StatorXiaoyuan Wang0Huaidong Lu1Xiang Li2School of Electrical Engineering and Information, Tianjin University, No. 92 Weijin Road, Tianjin 300072, ChinaSchool of Electrical Engineering and Information, Tianjin University, No. 92 Weijin Road, Tianjin 300072, ChinaSubstation Operation and Maintenance Room of State Grid Shenyang Electric Power Supply Company, No. 94 Eight Jing Street, Shenyang 110000, ChinaThe stator structure of a disc-type permanent-magnet synchronous motor is a printed circuit board (PCB). The design of stator windings has a direct influence on motor performance and the utilization rate of the stator. However, in some respects, PCB processing technology limits the development of the disc-type electric motor with a PCB stator. For example, the wiring of the stator winding and the connections of the ends are single. In this paper, an improved winding was designed to improve the output power. The analytic expressions for the back electromotive force (EMF) and other parameters such as power, winding resistance, and eddy loss are established, respectively. According to finite-element theory, the characteristics of the improved winding and distributed winding under no load and load were simulated and analyzed. It is concluded that the improved winding not only improves no-load back EMF, along with output power and efficiency under load, but also the utilization rate of the stator was greatly improved. Finally, a prototype was made to verify the design that has a certain reference value for the design of a disc-type permanent-magnet motor with a PCB stator.https://www.mdpi.com/1996-1073/11/12/3383disc-type electric motorPCB statorimproved windingstator utilization ratefinite-element analysis
spellingShingle Xiaoyuan Wang
Huaidong Lu
Xiang Li
Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
Energies
disc-type electric motor
PCB stator
improved winding
stator utilization rate
finite-element analysis
title Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
title_full Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
title_fullStr Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
title_full_unstemmed Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
title_short Winding Design and Analysis for a Disc-Type Permanent-Magnet Synchronous Motor with a PCB Stator
title_sort winding design and analysis for a disc type permanent magnet synchronous motor with a pcb stator
topic disc-type electric motor
PCB stator
improved winding
stator utilization rate
finite-element analysis
url https://www.mdpi.com/1996-1073/11/12/3383
work_keys_str_mv AT xiaoyuanwang windingdesignandanalysisforadisctypepermanentmagnetsynchronousmotorwithapcbstator
AT huaidonglu windingdesignandanalysisforadisctypepermanentmagnetsynchronousmotorwithapcbstator
AT xiangli windingdesignandanalysisforadisctypepermanentmagnetsynchronousmotorwithapcbstator