A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System

The air-cooling battery thermal management system has been widely adopted as the thermal management device for power accumulators on electric vehicles nowadays. To improve the system heat transfer coefficient with the minimum rise in cost, this study modified conventional rectangular cell arrangemen...

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Main Authors: Gang Zhao, Xiaolin Wang, Michael Negnevitsky
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/23/11155
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author Gang Zhao
Xiaolin Wang
Michael Negnevitsky
author_facet Gang Zhao
Xiaolin Wang
Michael Negnevitsky
author_sort Gang Zhao
collection DOAJ
description The air-cooling battery thermal management system has been widely adopted as the thermal management device for power accumulators on electric vehicles nowadays. To improve the system heat transfer coefficient with the minimum rise in cost, this study modified conventional rectangular cell arrangements for 21,700 cylindrical cell battery packs with two approaches: 1. increase the vertical spacings; 2. convert constant vertical spacings to gradient vertical spacings. The results show that smaller vertical spacings are beneficial to the overall cooling performances of the constant vertical spacings designs at almost all flow rates. The gradient vertical spacing design with larger spacing could deliver better temperature uniformity, while the one with smaller spacings could suppress the maximum temperature more efficiently at higher flow rates. However, the total battery pack volume of Design 7 (the largest gradient vertical spacing design) is 7.5% larger than the conventional design.
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spelling doaj.art-6191f26d8de04849b20b0aff504b87d52023-11-23T02:03:32ZengMDPI AGApplied Sciences2076-34172021-11-0111231115510.3390/app112311155A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management SystemGang Zhao0Xiaolin Wang1Michael Negnevitsky2School of Engineering, University of Tasmania, Hobart 7005, AustraliaSchool of Engineering, University of Tasmania, Hobart 7005, AustraliaSchool of Engineering, University of Tasmania, Hobart 7005, AustraliaThe air-cooling battery thermal management system has been widely adopted as the thermal management device for power accumulators on electric vehicles nowadays. To improve the system heat transfer coefficient with the minimum rise in cost, this study modified conventional rectangular cell arrangements for 21,700 cylindrical cell battery packs with two approaches: 1. increase the vertical spacings; 2. convert constant vertical spacings to gradient vertical spacings. The results show that smaller vertical spacings are beneficial to the overall cooling performances of the constant vertical spacings designs at almost all flow rates. The gradient vertical spacing design with larger spacing could deliver better temperature uniformity, while the one with smaller spacings could suppress the maximum temperature more efficiently at higher flow rates. However, the total battery pack volume of Design 7 (the largest gradient vertical spacing design) is 7.5% larger than the conventional design.https://www.mdpi.com/2076-3417/11/23/11155lithium-ion batteryair coolingbattery thermal management systembattery cell spacinggradient vertical spacing
spellingShingle Gang Zhao
Xiaolin Wang
Michael Negnevitsky
A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
Applied Sciences
lithium-ion battery
air cooling
battery thermal management system
battery cell spacing
gradient vertical spacing
title A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
title_full A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
title_fullStr A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
title_full_unstemmed A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
title_short A Study of Variable Cell Spacings to the Heat Transfer Efficiency of Air-Cooling Battery Thermal Management System
title_sort study of variable cell spacings to the heat transfer efficiency of air cooling battery thermal management system
topic lithium-ion battery
air cooling
battery thermal management system
battery cell spacing
gradient vertical spacing
url https://www.mdpi.com/2076-3417/11/23/11155
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